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GM Pushing Hard on Six-Speed Automatics; Introduces Three More

6 June 2006

6l80
The 6L80 RWD six-speed automatic.

GM is making a big push with its six-speed automatic transmissions. The company plans to offer one million vehicles annually with six-speed automatic transmissions by 2008, and three million by 2010. For model years 2006 and 2007, six-speeds will appear in nearly 40 global vehicles.

Advantages of a six-speed automatic include fuel economy improvement of up to 4% and power improvement of up to 7% compared to a four-speed automatic, and delivering a shift feel that is seamless to the customer. The six-speed automatic enables a reduced engine rpm at highway cruising speeds, thereby reducing engine wear and noise, and also helping fuel economy.

With a six-speed, smaller steps are used between gears compared to a conventional four-speed automatic. This allows the transmission to quickly find the best gear for the vehicle speed and road conditions.

The company recently introduced three new members of the six-speed family. Most of GM’s six-speeds feature a wide, 6.04:1 overall ratio compared to 4.0 of typical four-speed automatics.

New 2007 model year six-speed automatic transmission variants include the Hydra-Matic 6T70 and 6T75 for front and all-wheel drive vehicles, as well as the Hydra-Matic 6L50 for rear and all-wheel drive vehicles.

The new 6T70 and 6T75 six-speed automatics are designed for front- and all-wheel drive vehicles. The transmissions are based on a common design, with the 6T75 rated for higher torque capacity. The 6T70 debuts on the Saturn Aura and on a Pontiac G6 model; the 6T75 will be offered on the Saturn Outlook.

The 6T70/75’s clutch-to-clutch operation and 6.04:1 overall ratio help the transmission deliver up to 7% improved performance and up to 4% improved fuel economy when compared with current front-wheel drive four-speed automatics.

Both transmissions use a very high numerical 4.48:1 first gear, which helps deliver exceptional launch feel, and a 0.74:1 overdrive sixth gear, which reduces engine rpms at high speeds, thereby reducing engine noise and vibrations. Fifth gear is 1:1 direct drive.

GM co-developed the 6T70/75 with Ford Motor to reach production in less time and to reduce development costs for each company by as much as 50%. A common on-axis design and many common components are shared between GM and Ford Motor Co. The controls, calibrations and operation of the transmissions are unique to each company.

GM also announced an additional $332 million investment in the Warren Transmission Plant to support production of the new six-speeds.

The new 6L50 six-speed transmission debuts in certain 2007 Cadillac STS rear- and all-wheel drive performance sedans and the V-8-powered SRX crossover SUV. The 6L50 is the second model of four new variants in the RWD six-speed transmission family. The 6L50 is designed with the same modular flexibility as the larger 6L80 and is fully compatible by using the same advanced electronic controls. As with the 6L80, the 6L50’s gearset configuration enables the same 6.04 wide overall ratio.

The 6L80 six-speed automatic transmission was the first of four variants in the rear-wheel drive transmission family designed with modular flexibility and compatibility with advanced electronic controls.

It also features clutch-to-clutch operation, manual range selection and an integrated 32-bit electro-hydraulic controller. It debuted in 2006 on the Cadillac XLR-V, STS-V and Chevrolet Corvette, where it is offered with paddle-shift control.

The 6L80 also is tailored for the heavy-duty requirements of SUVs and trucks, and is offered on GM’s 2007 full-size SUVs equipped with the Vortec 6.2L V-8, such as the GMC Yukon Denali and Cadillac Escalade.

With two overdrive gears, engine rpm is reduced by approximately 9% at 60 mph—a reduction of about 1,350 rpm.

June 6, 2006 in Fuel Efficiency, Vehicle Systems | Permalink | Comments (31) | TrackBack (0)

Comments

The only advantage I see is the fact that this transmission will afford those who speed (70-90mph) lower fuel costs. That is the issue here; the driving habits and demands of the American consumer. As we and drive farther and farther between home, work, play, etc. we want to get there in the same amount of time it used to take. Therefor many of us drive more aggressively, and speed. All this takes a toll on fuel economy, vehicle wearout, and to some extent traffic jams, road rage, accidents, and deaths. Many hybrid operators are frugal drivers who do not drive aggressively, and thus save fuel. This can be done with any vehicle with a decent trans./engine. While the results are not as great, it is still notable. Over time, it can add up in reduced maintenance, vehicle life prolongation, reduced operation cost, and maybe a beter driving record.
_
____The issue is personal habits and time scheduels. Crammed to the hilt, many zip around from place to place, across increasing distances (exurbs), trying to keep up with what is on the planner/day's business. The American dream of a house and yard is colliding with the hard truth of buildout.
_
____Perhaps we should take social and economic consideration to zoning laws to make innovative buildings possible. One example would be a flood resistant building with a green roof on pillars, with enough room underneath (semi -enclosed/enclosed for summer/winter) and above to compensate (1.5-2.5 acres) for less real estate around the structure. The incresed pop. density/space availablility may decrease the rate of sprawl.
_
_____Another possibility is sustained high cost of gasoline. Frequent/sustained $5+ a gallon of gasoline would shift the way we drive. Automated high density parking garages combined with car pooling and express buses (and lanes) would trim the demand during weekdays. Better management of trains and traffic lights would be a bonus as well.

Posted by: allen zheng | June 07, 2006 at 08:15 AM

@Sid:

I suggest you update your knowledge on CVT's, because it's outdated. Based on anecdotical evidence from the early days. Modern CVT's are just as reliable as a conventional gearbox. And only for small engines? Look for the Audi multitronic. You can have it up to 3.2 l, 260 hp engines. Not quite American SUV size, but getting very close.

As for fuel consumption, a modern CVT gets about the same mileage as a manual gearbox. Compared to a normal automatic with torque converter it should be about 10% more economical. And deliver better performance and more comfort. I really cannot see a single reason for preferring a gearbox over a CVT.

I have driven a Honda Jazz CVT (called the Fit in the USA), and I can tell you, once you have driven a CVT you don't want anything else. It didn't break down on me either. This little car made me CVT fan. (And a Honda fan for that matter).

Posted by: anne | June 07, 2006 at 09:44 AM

Sorry Sid, by "generations" I intended automotive generations, not human generations, sorry for not making that clear. There is a lot of carry over from the previous platform.

Yes, I am critical of GM (Ford is as guilty in the U.S. market) because I wish they would have the foresight to improve products in a way that makes them world class and pushes the envelope, not play catch-up when it is the last hope.

For example, Cadillac had the V8/6/4 engine 20 years ago. If the variable displacement product would have been updated (instead of abandoned) as technology improved, the entire line-up of GM cars could have been equipped with the technology years ago. Over the past 20 years GM would have been ahead of the game, possibly changing the hybrid wave. The hybrid is sorta a multi-displacement motor in concept. Big power when you need it, switching to a small efficient motor for most of the time you drive. Toss in an on-off engine for stop-go traffic and you have nearly 70-80% of the hybrid advantage, without the extra weight and complexity. Go GM!!!! Opps, too late. Have a switch to leave the engine in small size when you are driving to work, then go big when you what too. Maybe next year....

Yes, the new (Ford/GM) 6 speed is great, it will make a difference. Most of the worlds automakers have been proving that now for the past 5 years with 5 and 6 speed transmissions.

Also, ALL SUVs are jacked-up station wagons. :>

Posted by: Bill | June 07, 2006 at 10:51 AM

Everyone I know who has an suv has it for the same reasons my parrents had a ford econoline van. Long all day road trips with the family.

Now back when we had the van we had room for 3 cars. Now your lucky to have room for 2.

Posted by: wintermane | June 10, 2006 at 08:16 AM

"GM gets no respect for their prowess, but if anything, that will only make them that much more powerful when they retake their crown as the technological leader of the world."

This will happen only if Toyota decides to keep the "GM" brand name after they buy the company.

Posted by: Dursun | June 10, 2006 at 10:01 AM

What's wrong with CVTs?

Where do I start?

1. With constant slippage, there is no direct feel to the ground with the driver. How do you control such variability on snow? You guess. The ignorant expect some type of electronic device to compensate. It can't.
2. CVTs advantage over torque converted automatics is in city driving cycles. That's it. On highway cycles, they are inferior in efficiency to clutch gearboxes.
3. Reliability - massive torque and sudden "I wasn't expecting that" loads tear it up.
4. Momemtum efficiency - like any automatic gearbox - how can the transmisson substitute for driver awareness of what is coming? It can't!

CVTs are a bandaid for those who don't understand why automatics are wasteful. OK for inner city traffic, but elsewhere - wasteful.

Look at any racing car -it is manual clutch for a reason, YOU are the reason efficiency is poor. Judgment is #1 factor in driving green. Learn how to drive, before complaining about what the car companies do or don't do. There are 50 mpg diesel manual mid size cars that perform well. No technology will make up for driver judgment.

Posted by: ffracer | July 25, 2006 at 06:59 PM

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