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Ricardo, QinetiQ and PSA Peugeot Citroën Reveal Efficient-C Low-Carbon Diesel-Electric Parallel Hybrid

2 June 2006

Ec1
Architecture of the Efficient-C. Click to enlarge.

Ricardo, QinetiQ and PSA Peugeot Citroën today presented the results of their Efficient-C two-year collaborative research project: a parallel hybrid-electric diesel demonstrator vehicle emitting just 99 g/km CO2 (equivalent to 3.75 liters per 100km or more than 63 mpg US) based on a fully featured Citroën Berlingo Multispace family car.

This represents an improvement of 30% in fuel economy and concomitant reductions in carbon dioxide emissions when compared to the equivalent diesel production vehicle. The same diesel hybrid powertrain fitted in a C-segment 5-door sedan would also only emit 90g tank-to-wheel CO2.

Ec2
The Efficient-C.

The Efficient-C was one of five proposals selected to participate in the UK Department for Transport’s Ultra Low Carbon Car Challenge. The UK Government launched the Ultra Low Carbon Challenge on 29 April 2003 and invited proposals from individual companies and consortia to demonstrate the feasibility of a family sized ultra-low carbon car in the UK. The five winning proposals, which included the Efficient-C project, were announced on 15 October 2003.

Ricardo was the project leader and contributed program management and hybrid vehicle systems; PSA Peugeot Citroën provided the base vehicle and expertise in vehicle architecture; and QinetiQ contributed expertise in the areas of energy storage, battery management and high voltage wiring systems. The company also provided prototype energy storage and management hardware to support the demonstrator vehicle.

The Euro-IV compliant Efficient-C demonstrator comprises the following integrated technologies:

  • A PSA Peugeot Citroën 92 hp (69 kW), 215 Nm, 1.6 liter HDi, turbo-charged and inter-cooled common rail diesel engine.

  • A compact 23kW, 288V DC electric motor mounted between the engine and the transmission, providing up to 130Nm electrical torque assist, efficient electrical power generation, regenerative braking and full electric vehicle (zero emissions) operation at low speed. The clutch is mounted between the engine and the motor, allowing the engine to be disconnected from the rest of the drivetrain in order to provide an all-electric mode where only the electric motor propels the vehicle.

  • A 5-speed automated manual transmission delivering cost-effective automatic functionality.

  • A 288-volt, 2 kWh Lithium-Ion battery pack and battery management system to monitor state-of-charge, cell temperature, and cell voltage balance.

  • The engine is started by a 12V starter-alternator. Other supporting systems include a low-temperature cooling circuit to protect the electric motor and power electronics, an electro-hydraulic power assisted steering system, electrically powered air conditioning and a touch-screen driver display.

  • Advanced supervisory control system based on the Ricardo rCube prototype controller to co-ordinate the many vehicle systems to meet driver demands whilst optimizing fuel economy.

The diesel hybrid offers six operating modes:

  • Mode 1. The Internal Combustion Engine drives through the clutch and gearbox to the wheels—i.e., conventional vehicle mode, used on the highway.

  • Mode 2. The motor absorbs torque from engine, generates electrical energy. This forces the engine to operate more efficiently, and stores energy in battery for later use.

  • Mode 3. The motor draws power from battery and provides additional torque to wheels to boost acceleration.

  • Mode 4. Electric drive using stored electrical energy. The motor is used for pull-away and low load operation.

  • Mode 5. Regenerative braking. The engine is off, and the vehicle’s kinetic energy is captured by the motor and stored in the battery.

  • Mode 6. Battery charging with vehicle stationary, allowing long term use of electrical equipment such as air conditioning.

Efficient-C vs. Berlingo
Berlingo 1.6 HDiEfficient-CBenefit
Fuel consumption (urban) l/100km 6.7 3.7 45%
Fuel consumption (hwy) l/100km 4.7 4.0 15%
fuel consumption (comb.) l/100km 5.4 3.75 30%
CO2 g/km 143 99 30%
Max speed (mph) 99 106
0-62 mph (sec) 14.8 13.4

We are delighted with the results from this research project which demonstrates the potential for a step change in CO2 emissions reduction with a diesel parallel hybrid. The challenge now is for the motor industry and its suppliers to achieve the cost reductions required for the mass production of diesel hybrids to be considered.

—Alain Klein, Director of Hybrid Vehicles Development at PSA Peugeot Citroën

The team estimates that the current additional cost for the hybrid powertrain would be approximately £3,000 ($US5,600) over the cost of a conventional diesel vehicle.

The other projects selected in 2003 were the MG Rover Group working on a four-wheel drive IC engine-electric hybrid powertrain; ZyteK Automotive working with a diesel plug-in series-hybrid architecture (earlier post); Bertrand UK working on a hybrid powertrain with a contra-rotating flywheel energy storage; and Artemis Intelligent Power, working on a hydraulic hybrid powertrain.

June 2, 2006 in Diesel, Europe, Hybrids | Permalink | Comments (40) | TrackBack (1)

Comments

Diesel hybrids may not have been clean enough in 1999 because we had such dirty diesel fuel. The cost may have seemed prohibitive when gas was $1.50 a gallon. Times have changed and they certainly changed a lot between 2003 and 2005. I don't think the "freedom" car means much freedom for anyone, when it advocates compressed hydrogen 20 years from now.

Posted by: SJC | June 03, 2006 at 12:27 PM

why on earth are they building these things so ass backwards ? just build a proper EV with short range (read: cheap battery pack ) , and add a diesel generator.

Posted by: kert | June 03, 2006 at 01:13 PM

Angelo.

Yeh, wind and solar would probably change the greenhouse equation but not the efficiency one. Then we have to make a judgement about whether using same to feed PHEVs is the highest and best use. We could do it but would we want to. Maybe PHEVs would indeed be a good use of off peak wind. Beyond that, I don't know. There are other cost, range, and battery issues that need to be overcome, in my opinion, to make them a viable and economic option for the vast majority of people who live in the real world.

Engineer: Maybe gas fired combined would be the ticket but that's not the world we live in. There are also the distribution losses to consider. I don't have a dog in this hunt but am just asking the questions. I would love for PHEVs to make sense from an efficiency, cost, and GHG standpoint. In the mean time, I will probably stick to my Prius.

Posted by: t | June 03, 2006 at 01:58 PM

Engineer: FWIW,I believe the authors of the study I cited assumed combined cycle, so it appears that were trying to give the EV a best case or at least a better case scenario. The study could be erroneous, I don't know. Or maybe they assumed a different level of battery efficiency.

Posted by: t | June 03, 2006 at 02:05 PM

Engineer again. It may be that the thermal efficiency of combined cycle has improved since the authors did their study in 2003. This info from a recent issue:

"But while nuclear engineers are still looking for ways to bring down that technology's costs, another energy converter can come close to the "too cheap to meter" category: the gas turbine. Right now, most of the world's newest electricity plants are gas turbine-powered, with natural gas as a fuel. Simple-cycle plants, so called because they use only gas turbines to drive electrical generators, are more efficient—with thermal efficiencies as high as 42 percent—than nuclear plants and can cost one-tenth of a nuclear plant per kilowatt output. Combined-cycle plants, which incorporate both gas turbines and steam turbines, also cost much less per kilowatt than nuclear plants, and their thermal efficiencies—as high as 60 percent—have made them the efficiency superstars of the power plant world."

Thanks for the info. Maybe EV and PHEV can rock after all.

Posted by: t | June 03, 2006 at 02:11 PM

Carl,
The idea is to get off oil! Also, the government isn’t saying, “You can’t build that car.” They’re just saying that the tax payers aren’t going to pay for it any more. Remember, the PNGV program started in 1994.

Posted by: George | June 03, 2006 at 09:34 PM

Americans Engineers produce the most innovative stuff in the world through reasearch such as PNGV programs. The US research base is the biggest in the world too. Americans spend the most amount of maney on research. The only problems is that Americans have hard time commercializing their reaserch (for one reason or another).
Toyota started their hybrid program after PNGV program started and they played catch up, but they still used all the reasearch done by US people. Toyota build maraketable product, while US companies shelved products theirs. Toyotas work is paying off while US companies basically put all that research money down the drain.
And what's bad is that this problem is not only in automotive research.

Posted by: W2 | June 03, 2006 at 10:31 PM

I guess the tax payers do not want to pay $1 a year for the PNGV program
but they are willing to pay $1000 a year more for fuel..hmmm

Posted by: SJC | June 03, 2006 at 11:00 PM

My 2002 Audi A2 TDI 3L consistently returns 3-3,1 l/100 km (78,4 mpg US). It is capable of running at 170 km/h (102 mph - that's the same top speed as of the Prius) and it would keep up with a Prius on acceleration side. Plus it does not rust.
I am not at all impressed with Citroen's 3,5 l/100 km.

Posted by: Laurynas Sadauskas | June 04, 2006 at 02:10 AM

@Laurynas Sadauskas: The production of the A2 has been stopped some time ago.

Posted by: edf | June 04, 2006 at 07:20 AM

Well, John Galt. Just who are you anyway? Kidding. Your ideas, (rationing, taxation), are disincentives, the stick approach. My ideas are "economic incentives", the carrot approach. Households whose cars have a limited driving range via "inexpensively generated electricity" (utility grid or rooftop voltiac panels), direct the development of local economies which reduces need for long-distance travel, and encourages the development of infrastructure for walking, bicycling and mass transit, all more energy efficient, of course.

My approach is also "carrot-oriented" (hee hee) because the advantages of batteries, like, during like an emergency? Like ya know, you could still play with your X-Box or use like, the phone? And like, cuz the batteries make the car, like handle better. Like, ya know, they won't like rollover, and that might bring yer insurance rates down, like?

John Galt, you are so 20th Century. Like amazing, dude.

Posted by: Wells | June 04, 2006 at 11:11 AM

My webpage www.byronwine.com has a copy of a 1983 advertisement for a 72-mpg Peugeot diesel.

Posted by: Byron Wine | June 04, 2006 at 01:03 PM

What, limited range is the biggest advantage of the plug in hybrid? Wells, that is some weird trippin' conclusion you've came to.

PHEVs don't have a limited range. They're able to travel 300-400 miles on a tank just like any other car.

What is limited is the distance that they can travel on electric power only; between 30 and 40 miles. After that, the ICE starts up and charges the battery or powers the car. Since most driving is done within 20 miles of someone's home, people could go weeks without having their gasoline engine even turn on.

It's the best of both worlds: The range of an ICE without having to use gasoline every day.

Posted by: Icelander | June 05, 2006 at 06:15 AM

Well, how is the Diesel-electric hybrid compares to the PriusII having Atkinson-cycle gasoline-electric hybrid? The diesel engine gets its efficiency from high compression, hence high degree of expansion to capture more work done on the gas, without sacrificing too much power, due to the high compression inherent. The Atkinson-cycle engine, if jacked up on the geometric compression, can also have comparable expansion ratio as the Diesel, WITHOUT the real high compression in the compression stroke. Thus, Atkinson-cycle gas engine can be designed to nearly rival the Diesel's efficiency, AT A SACRIFICE OF TOP-END POWER, due to the Atkinson's lower effective compression, hence limiting power developement at the top end. But, in a full hybrid scheme with powerful electric motor and battery to complement the anemic engine's power, WHO REALLY NEEDS DIESEL-ELECTRIC HYBRID? Note that the price to pay for Diesel is in the expensive emission control system, and in the tough, heavy engine construction designed to take the stress of high compression, and in the expensive thousands of psi direct fuel injection system.
Thus, could it be that Diesel-electric hybrid somewhat of a misguided effort? Pray tell.

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Posted by: Michael weng | June 09, 2006 at 06:50 AM

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Listed below are links to weblogs that reference Ricardo, QinetiQ and PSA Peugeot Citroën Reveal Efficient-C Low-Carbon Diesel-Electric Parallel Hybrid:

» Efficient-C from After Gutenberg
A parallel hybrid with an efficient HDi, turbo-charged and inter-cooled common rail diesel engine. The model is Big ICE (63 kW) and small electric (23 kW). Electric drive is used for take off and to supplement acceleration. ... [Read More]

Tracked on Jun 3, 2006 8:56:37 AM

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