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XcelPlus Acquires Rights to E95 Ethanol Blend for Use in Diesels
5 June 2006
XcelPlus International, a marketer of fuel technologies, chemicals and lubricants, has secured from Smartek Tecnologia Electronica LTDA, a Brazilian company, the worldwide production and distribution rights to a proprietary E95 (95% ethanol) blend for use in diesel engines.
The Diesenol blend consists of 95.2% ethanol and 4.8% proprietary petrochemical additive, and will burn, according to XcelPlus, in unmodified diesel engines.
Interest in using a 95% ethanol blend with a 5% ignition improver in heavy-duty diesels stretches back more than 15 years, with the US Department of Energy through the National Renewable Energy Laboratory and the American Trucking Association Foundation supporting at least three tests of the fuel: heavy-duty snowplow/dumptrucks in Minnesota; another set of snowplow/dumptrucks in Nebraska; and four Archer Daniel Midlands line haul trucks.
In sum, the tests found that the E95 trucks performed the same as their diesel-fueled counterparts, but had higher operational and fuel costs and shorter driving ranges due to the lower energy content of ethanol. (One gallon of #2 diesel contains about 130,000 Btu of heat energy, while E95 fuel contains about 78,000 Btu per gallon.)
The trucks emitted significantly less particulate matter and slightly less oxides of nitrogen compared to the diesels, but more carbon monoxide and hydrocarbons.
The ADM project and others like it have demonstrated that ethanol can be used to power large trucks. Technical issues remain, but the barrier to wider ethanol use is more economic than technical. Operational costs, related to the cost of the ethanol engine, price of E95 fuel, and special ethanol components, are higher than those for conventional diesel engines.
Because the trucking industry operates with a tight profit margin of about 2%, its fuel choice depends on cost. As Bill Peerenboom, vice president of the American Trucking Association’s Foundation has pointed out: “The only way a fuel will compete on a long-term basis is on its economics.”
—from “Running Line Haul Trucks on Ethanol” (1997)
For the ADM trial, Detroit Diesel, the supplier of the engines, changed the electronic control system, enlarged the holes in the fuel injectors, added a glow plug to assist ignition during cold starts, and increased the compression ratio from 18:1 for diesel to 23:1 for E95.
Scania, which has been delivering E95-powered diesel buses for 15 years, makes similar changes to its engines. Scania raises the compression ratio from 18:1 to 28:1, adds larger fuel injection nozzles, and alters the injection timing. The Scania ethanol engines require different gaskets and filters, as well as larger fuel tanks—the engines burn 65% to 70% more ethanol than diesel. (Earlier post.)
Scania recently announced it will supply the city buses for use in the BEST (BioEthanol for Sustainable Transport) consortium’s field trials of ethanol as a vehicle fuel. (Earlier post.)
XcelPlus has not yet said how the Diesenol blend gets around what others saw as a need for some modifications to engine, fittings and controls.
The company also offers what may be the first flex-fuel conversion kit for automobiles available in the US. Also licensed from a Brazilian company, the FlexTek works on cars with multi-port fuel injection systems with either Bosch or Delphi fuel injector connectors.
The FlexTek converter integrates into the wiring of the vehicle injection system via connectors and modifies the injection instructions for use with high-ethanol blends. The system requires manual selection of fuel mode: one position is for 60% or more gasoline; the other for 60% or more ethanol.
The conversion kit has not been EPA certified, as conversions are required to be.
FLEXTEK is not EPA certified. Our manufacturer has chosen not to go through the extremely expensive process to get EPA certification. There are many fine aftermarket products which are not EPA certified. There are over 40,000 FLEXTEK units installed on cars in Brazil. The Brazilians care about their environment as much as we do. If this product was harmful, our manufacturer would have been out of business a long time ago.
—FlexTek FAQ
The company asserts that because the FlexTek is not a permanent conversion (the system makes no permanent changes to the engine or wiring, and can be disconnected), a Flextek system is not illegal. (EPA has not yet responded to a query on this.)
To guard against the corrosive effects of ethanol, XcelPlus requires the use of their engine treatment system for 2,000 miles before the conversion. While providing a warranty for the FlexTek device, XcelPlus expressly takes no liability for damage to vehicle or people. The end user is legally responsible for compliance with regulations.
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June 5, 2006 in Ethanol | Permalink | Comments (8) | TrackBack (0)
Comments
Posted by: Rafael Seidl | June 05, 2006 at 11:09 AM
Just an errant musing, but I wonder if this process would work with Butenol instead of Ethanol? That would close the gap as far as energy density is concerned. Ok, fine - I know biomass to Butenol isn't as well known, or as popular - and the yield per bushel of corn is considerably less; but isn't this why we pay scientist - to do reserch?
Just a thought.
Cosmo
Posted by: Cosmo | June 05, 2006 at 11:18 AM
Good grief, those Scania diesehol engines run on a 28:1 compression ratio!?
Can anyone say how they perform from a thermal efficiency point of view? (must be >50% ?)
Posted by: clett erridge | June 05, 2006 at 01:33 PM
Clett -
For more information, please contact Urban Wästljung
Public and Environmental Affairs
tel. +46 70 5371619
email urban.wastljung@scania.com
---
Even very large bore two-stroke engines designed for quasi-stationary operation at a specfic, low rotational speed can only get to 52-53% (GE Jenbacher, MAN/Hyundai). HDV engines typically top out at 44-45%, passenger car diesels at 40-41%. In part load and during transient, fuel consumption is of course higher.
Running a compression ratio of 28:1 means the fresh charge becomes extremely hot, just what you need for a high octane (= low cetane) fuel like ethanol to ignite quickly in a diesel process. However, you can no longer approximate isochoric combustion - the mechanical stress would simply be too high.
Stretching the combustion period further into the downstroke limits the peak pressure, at the expense of nominal thermodynamic efficiency (at the piston crown). That said, effective efficiency (at he crankshaft) depends on various losses, and those will be relatively smaller due to the elevated BMEP.
Posted by: Rafael Seidl | June 05, 2006 at 03:03 PM
Rafael,
Scania claims their ethanol diesels have lower NOx emissions as well. And lower PM emissions is a really big win in a city bus.
Posted by: Fredrik | June 06, 2006 at 01:34 AM
Has anyone thought of blending ethanol/butanol with biodiesel?
Posted by: allen zheng | June 06, 2006 at 06:07 AM
To answer some questions about this Article. This product is not E95. This was put out Yesterday by the company.
XcelPlus International Inc. (PINKSHEETS: XLPI) recently announced that it had secured exclusive world-wide production and distribution rights for Diesenol(TM) an ethanol-based substitute for traditional diesel and BioDiesel fuel, and FlexTek bi-fuel converter for gasoline powered vehicles. Due to some confusion, XcelPlus would like to clarify some points about Diesenol, which is a renewable and environmentally friendly replacement for Diesel and BioDiesel fuels.
Diesenol is NOT the E95 fuel tested in the United States in the early 1990's. E95 is a blend of 95 percent ethanol and 5 percent gasoline and was shown to have many problems. E95 required special equipment for cold starting, as well as higher compression for combustion. Test drivers in Hennepin County Minnesota reported decreased power and reliability problems including fuel injector clogging when using the ethanol/gasoline blend.
Diesenol is NOT a blend of diesel fuel and gasoline. Diesenol is a blend of ethanol and a specially engineered proprietary chemical. The chemical additive was designed specifically to provide combustion and to maintain the integrity of the injector system. Diesenol has better cold start characteristics than conventional diesel fuel and does not require any special equipment or fittings. Diesenol is designed to combust at the same compression as ordinary diesel fuel. Field tests of Diesenol showed none of the problems associated with "E95": Trucks running on Diesenol had more power, better torque curves and no injector failures. The test vehicles were city buses and trailer trucks, each of which logged over 400,000 Kilometers of use with Diesenol fuel.
According to Mr. Bill R. Smith, President of XcelPlus, "While petrol based fuel prices have been steadily increasing, ethanol production technology has been rapidly moving forward. This new fuel economy promises to make Diesenol an economically viable replacement for both Diesel and BioDiesel. In addition to consumer sales, we are currently advancing our marketing plan to offer complete Ethanol solutions to cities and private fleets which will include: Local cellulosic ethanol production to turn waste into inexpensive ethanol; Diesenol fuel packages which will use the cellulosic ethanol to power vehicles, clean emissions and extend engine life; chemical engine treatments to raise fuel economy; and FlexTek technology to convert existing gasoline powered vehicles to run on ethanol."
XcelPlus Global Holdings Inc. now wholly owns both the proprietary formulation for Diesenol production as well as full and complete rights to FlexTek technology
Posted by: Joe | June 10, 2006 at 06:22 AM
Hii,
I am dhipram doing dip in final sem automobile eng in India.I have mad a machine of Infinity Mileage,it dose not requred any outer source like as petrol,diesel,solerenergy as well as outer electric source also.But it can run by devaloping its wone electric power,it is aslo equped by D.C motor as an engine.
Posted by: dhipram chanda | March 12, 2007 at 07:14 AM
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Compared with regular diesel, the energy content of diesohol is only 60%, i.e. fuel cost per mile is 1/0.6=1.6 times higher! All you get is lower PM, all other emissions go up. IMHO, ethanol should be reserved for spark ignition engines. There is no law against putting one of those in a commercial vehicle.
If you want to clean up the PM emissions of older trucks, use a biodiesel blend. For B100, the MPG penalty is only 5% and PM goes down 50%. Most US trucks can handle B20 without significant modifications to the fuel system. Note: tests have shown that the relative distribution of PM sizes is essentially the same for biodiesel as for the mineral type, so there is no significant shift toward smaller (more dangerous) particles.
Other options such as DME and xTL are even better in all emission components except NOx. That is determined by the fresh charge temperature, EGR rate, compression ratio and combustion concept and, changes little with fuel composition.
All legacy diesel vehicles benefit from retrofit DPFs to some extent, but for many models they are not available.