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Low-Emissions 175-HP Cummins Turbo Diesel Dodge Ram Targeted for Underground Applications
12 July 2006
Cummins has released a 175-hp low-emissions Turbo Diesel engine rating specifically developed for Dodge Ram trucks used for underground mining applications. The Cummins-powered Dodge Ram is currently the only pickup truck produced in North America with an MSHA (Mine Safety and Health Administration) approved engine for both coal and metal/non-metal mining.
By offering a major reduction in emissions, the 5.9-liter Cummins Turbo Diesel will enable mine operators to reduce their annual expenditure on mine ventilation by $16,000 to $18,000 per year for each Dodge Ram vehicle in their fleet.
Underground pickups quickly move miners and material in the underground entries which can often extend for many miles. Cummins and Dodge worked closely with MSHA to ensure rapid testing and certification for the new 175-hp low-emissions rating.
Air might be free, but ventilation has a cost to ensure a safe working environment. Ventilation air is delivered to the mine in sufficient quantity to dilute gaseous emissions below occupational limits. But every additional cubic feet per minute (cfm) of gaseous emissions adds between $4 to $4.50 per year in operational costs for the mine ventilation equipment. With the 175-hp rating, emissions are reduced from 13,000 to 9,000 cfm.
The 175-hp rating offers an inherently safer, more reliable and productive route by reducing engine-out emissions rather than increasing the demands on mine ventilation.
—Todd Mysak, Cummins
Cummins achieved the 175-hp low-emissions rating without resorting to any change of engine hardware from the standard 325-hp-rated Dodge Ram diesel engine. By utilizing duty cycle feedback from Ram trucks operating underground, the engine was electronically remapped and recalibrated with a lower-emissions profile, while, at the same time, retaining a power delivery suited to mine speed limits and truck applications.
The in-cylinder combustion formula of the engine could be modified in this way due to the injection flexibility of the High Pressure Common Rail fuel system and the precision control capability of the full-authority electronic management system.
The 175-hp low-emissions engine will be available as the standard rating with all Dodge Ram trucks specified for underground mining at all altitudes. Dodge Ram trucks currently in service with the Cummins Turbo Diesel engine dating back to model year 2004.5 can be recertified with the low-emissions rating by a Cummins- or Dodge-approved service technician.
July 12, 2006 in Diesel, Emissions | Permalink | Comments (11) | TrackBack (0)
Comments
Posted by: James | July 12, 2006 at 01:44 AM
James -
if there is construction equipment out there with the exact same engine and its operators are prepared to make do with the lower power rating, then it would indeed be technically possible to apply this software change.
However, when you pay for a 5.9L engine in a commercial context, it's usually because either you need the power or you have few other choices. The latter apparently applies in the very special case of mine operations, where electric vehicles are problematic due to the fire hazard - the atmosphere in many mines contains methane outgassings from the seams.
Posted by: Rafael Seidl | July 12, 2006 at 03:58 AM
Does the engine actually purify the air by burning the methane outgassings?
Posted by: tonychilling | July 12, 2006 at 04:47 AM
175hp is plenty for construction work etc if there is a decent slab of torque there.
Posted by: James | July 12, 2006 at 04:59 AM
Horsepower and torque are tied together. If we knew at what rpm this 175 HP is derived at, we can figure torque. (HP X 5252, divided by the rpm.) With the mine speed limits, the rpm should be low, perhaps? Theres alot we dont know here.
But tuning this engine for minimum emissions would seem, to me, to most likely make this engine less efficient. Any formulas to support this? If not, then every Cummins 5.9 on the road should be thusly (sp) remapped this way. Would this engine thusly remapped meet the upcoming, tight, 50 state legal diesel emission standards, without urea injection?
Posted by: Mark A | July 12, 2006 at 06:16 AM
if detuning the engine to that level is required to meet the upcoming emission standards then there would be no advantage for somebody to pay the extra money over a gas V10 or whatever other gasoline engine option is.
Posted by: sean | July 12, 2006 at 06:35 AM
H-H-H-M-M-M-m-m-m- I wonder if this remapping thing could evolve into a switch on the fly thing that if you needed the full 325 HP for towing or hauling a full load then you just flip the remapping switch and if you were just tooling around going for job site to job site and 175 HP was acceptable you could just flip the remapping switch to reflect necessary HP and reduction in emissions (and corresponding reduction in operating expense??) -- need to know more about how it works.
Posted by: JJ | July 12, 2006 at 07:15 AM
Maybe not, it might be like the Atkins cycle were a different cam is needed. Unless the engine has vvt which I don't think the cummins does.
Posted by: James | July 12, 2006 at 07:45 AM
"...you just flip the remapping switch..."
If that is allowed, then what is the point in having emissions control? For once a year, everyone can flip a switch and get the best emissions possible, but then the rest of the year, they would just pollute all they want for the sake of maximum horsepower.
Posted by: Charles S | July 12, 2006 at 08:21 AM
In all probability a MSHA approved setup is far, far more costly than the standard setup as they would like to recoup the laboratory costs from validating their engine and time spent re-engineering the firmware. My company sells TSO and non-TSO equipment and there is no difference between the two except for the fact that the TSO equipment had to be laboratory certified and thus the cost for TSO equipment is higher even though it functions in an identical manner to non-TSO equipment.
Posted by: Patrick | July 12, 2006 at 08:29 AM
Considering it says the engine is mechanically the same as the 325hp version, it likely just runs lower boost. It should hit that power peak no later than 2500rpm, which would equate to having around 367 ft-lbs at that engine speed. I don't imagine you get much over 15 to 20mph in a mine at that absolute most, so having more power and torque than that probably isn't needed.
Posted by: Sid Hoffman | July 12, 2006 at 08:51 AM
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How does this affect the torque?
If it doesn't reduce it too much this could be great for other uses such as construction.