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Siemens VDO Debuts Piezo Diesel Technology for Light Commercial Vehicles
20 September 2006
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| NOx/PM-trade-off improvement by 50% in an Audi V8 TDI engine equipped with piezo-actuated injectors. Click to enlarge. (cf. Bauder et al: MTZ 66 (2005) Nr.11) |
Siemens VDO is now offering piezo common-rail diesel injection systems for light commercial vehicles such as small delivery vans and US pick-ups with weights of up to 6 tons and engines with up to 6.5 liters of cylinder capacity. Use of piezo injection improves fuel economy and reduces emissions compared to solenoid injection technology.
The system for commercial vehicles is being shown for the first time at the IAA Commercial Vehicles 2006 show in Hanover, Germany.
In developing the commercial vehicle system, the company is drawing on its experience with piezo direct injection systems for diesel passenger cars. Alongside injectors, components include high-pressure pumps and control units. In addition, Siemens VDO offers numerous sensors and actuators that carry out operation and measurement tasks along the air and exhaust gas conduits.
High injection pressures, currently at more than 1,750 bar, atomize the fuel very finely, and the equally precise measurement of tiny and large amounts of fuel and rapid switching enable the injection profile to be adjusted exactly according to the engine’s operating status at the time.
Using flexible multiple injection, the stages of combustion can be shaped in the cylinder, optimizing the entire combustion process. Diesel engines with piezo common rail injection save up to 25% of the fuel used by four-cylinder, naturally aspirated, gasoline engines. Piezo common rail technology as part of the overall vehicle tuning can save up to 15% fuel consumption in comparison with conventional diesel engines, and makes it easier to meet emission standards.
High-performance piezo actuation in the control unit balances out production tolerances and environmental influences. The piezo driver can use the actuator’s characteristics for injector-selective actuation, as well as to compensate for mechanical and hydraulic deviations. Overall, piezo technology makes precise, economical and reliable injection systems possible.
Siemens VDO is designing future piezo systems for injection pressures of 2,000 bar and more. Additional technical progress and functions that have been expanded are aimed at achieving a higher level of thermodynamic efficiency and thus a higher torque per liter of cylinder capacity. Future generations of pumps will also achieve an even greater output pressure.
Siemens VDO began series-production of piezo direct injection for diesel engines in 2000. In 2005, Siemens was awarded the German Future Prize 2005 jointly with Robert Bosch GmbH for the development of piezo injection technology for use in diesel and gasoline engines. (Earlier post.)
About 4 million diesel passenger cars in Europe are equipped with piezo injection, and thus more than 16 million injectors are in operation.
Resources:
September 20, 2006 in Diesel, Emissions, Engines, Fuel Efficiency, Vehicle Systems | Permalink | Comments (5) | TrackBack (0)
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Comments
I believe their numbers are off. Diesel engine does have about 25% better volumetric fuel consumption then gasoline, but fuel efficiency is better only by half of this number, since diesel fuel is denser then gasoline.
High pressure common rail fuel injection, especially piezo controlled, dramatically decreases diesel emissions, but fuel consumption improvement is closer to 5%, not 15.
Posted by: Andrey | Sep 20, 2006 11:33:25 PM
Andrey, their estimates are in line with what Bosch have reported. Here is more info about Piezo controlled high pressure common rail fuel injection:
http://www.wardsauto.com/about/WEU_sample.pdf#search=%22bosch%20claim%20%25%20better%20fuel%20efficiency%20piezo%20%22
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Posted by: karen | Mar 10, 2007 1:23:28 AM
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Any further detailed information ,and price of your injectors would be apreciated.
Thanks Col
Posted by: Colin Vardy | May 9, 2007 10:43:52 PM






