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Fiat to Develop and Deploy Its First Dual Clutch Transmissions for Small- and Mid-Sized Cars

28 January 2008

Fiat Powertrain Technologies (FPT) will produce a new transmission—the C635—for use on small- and mid-sized cars. The new transmission will be offered in three versions: manual, Dual Dry Clutch (DDCT, a robotized transmission with dual dry clutch), and robotized. This will be Fiat’s first dual clutch transmission.

The new FPT C635 transmission is a 350 Nm torque, 3-axle system. With the increasing capacity of transmittable torque, the C635 will be used on various models of Fiat Group cars in the B, C, and D segments.

The C635 DDCT transmission introduces a new technology in the automatic transmission sector, according to Fiat, and will be able to replace both current robotized transmissions and traditional transmissions. It will reduce fuel consumption as compared with traditional automatic transmissions.

Fiat Powertrain Technologies will invest approximately €500 million (US$739 million) between fixed assets and research and development costs for the new line of transmissions. The transmissions will be produced at the FPT plant in Verrone, Italy, with a planned production capacity of about 800,000 units in 2012.

Production of the manual version of the new C635 transmission is planned to begin in June 2009, while production of the Dual Dry Clutch version will begin in September 2009 and the robotized version in 2010.

January 28, 2008 in Transmissions | Permalink | Comments (8) | TrackBack (0)

Comments

Dual clutch technology is now being offered or has been announced by VW (incl. Audi and Skoda), Ford (Europe) and Fiat. Presumably, Fiat will also offer the new transmission in the smaller Lancia and Alfa models.

The other European car makers will surely follow, especially now there are cheaper dry DCTs available for the weaker engine options. They give engineers a chance to optimize the whole drivetrain for fuel economy without the annoying torque interruption inherent in a single-clutch manumatic. True, Ferrari and Maserati have managed to get gear change times down to less than 150ms but the technology involved is far more expensive than a DCT.

Modern conventional ATs and belt-type CVTs can also be used to save fuel, but for various reasons neither transmission type has ever really caught on in Europe, with the notable exception of the premium car segment. For example, virtually all rental cars in Europe feature stick shift.

A cheaper alternative to DCTs may be ZeroShift's replacement for the traditional synchromesh. Another technology to keep an eye on for A/B segment cars is GIF's KRG, a modern cone-ring CVT.

Posted by: Rafael Seidl | January 28, 2008 at 02:10 PM

Even if the zeroshift is really a good idea, it better be a lot cheaper to make.
With every new DCT announced, the zeroshift is missing a great opportunity to replace the traditional AT.

Posted by: GdB | January 28, 2008 at 06:23 PM

Rafael,

Do you have un update in the Gif CVT?

Thanks,

Mike

the lat i saw of it was in the SEA challenge of some years ago and it look pretty large. Considering 650cc single engine.

I would like to know if this could go on a two wheeled vehicle.

Any thoughts?

Thanks

Mike

Posted by: Mike_A | January 29, 2008 at 03:50 AM

@ Mike A -

I haven't come across any announcements that GIF has a secured a major customer for its cone ring transmission, which would be a shame. However, that does not mean they haven't had any interest, just that they are keeping shtumm about it.

CVTs are selling well in Japan, especially in kei cars, but not in Europe or the US. GIF just announced it will be opening a company in China, perhaps that will prove a more receptive market.

Posted by: Rafael Seidl | January 29, 2008 at 06:45 AM

Dodge Caliber owners like their elegantly traveling CVTs(which comprise most sales of Caliber), however the acceleration at low speeds is paltry. Acceleration at higher speeds is above average. I love my magic carpet ride CVT Caliber, & feather foot carefully overall averaging 31.4MPG. I average 32.7MPG over 4000 foot mountain passes. Regular(?) Caliber owners get 10% LESS MPG.

Took a VW GTi w/Dual Clutch tranny for a test drive. What an outrageous acceleration difference between Caliber CVT & GTi! & the VW gets better MPG. However, my mechanic says VWs have lots of repairs.

Posted by: litesong | January 31, 2008 at 09:22 AM

Nissan has demonstrated they can put a CVT in a more powerful engine--look at the Nissan Altima and Maxima with the JATCO CVT units.

One thing JATCO did was to change the programming of the CVT so it reduces the "slipping clutch" feel of older CVT's.

Posted by: Raymond | February 01, 2008 at 09:25 PM

Sorry for the intrusion(i'm directly involved), but, i believe that our warko CVT will be the real revolution in transmissions:

with high efficiency = 96% (also in acceleration = changing ratio),
huge range = 9 Vs 6,5 max,
high torque capability = up to 500 Nm
overall dimension and weight in line with mechanical gear boxes
and first of all it's MODULAR:
the same device with different level of assembly can cover from 60 to 200 Kw.
Thanks
Antonio Rondinelli

Posted by: Antonio Rondinelli | April 15, 2008 at 11:47 PM

CVT are very smooth, but when coupled to torque converter they don't really offer a fuel or acceleration advantage.

DDCT gearboxes will provide the best of both worlds. The directness of a manual with a lazyness of an Automatic. In addition smart gear changes mean that they can offer better fuel consumption that then average driver

Posted by: Jacob | June 20, 2008 at 03:35 AM

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