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Transit Agency Finds Total Operating Cost of Its Hydrogen Fuel Cell Buses 32X That of Diesel

26 February 2008

Vta
The significant increase in operating cost for hydrogen buses is largely, but not entirely, due to parts cost. Click to enlarge.

A memo prepared by the Santa Clara Valley (California) Transportation Authority (VTA) for the Transportation and Planning Committee of its Board of Directors reports that the average total operating cost per mile of the agency’s three hydrogen fuel cell buses is $51.66—32 times the average total cost per mile for the conventional diesel fleet.

In addition, the memo states, the fuel cell buses—part of the Zero Emission Bus (ZEB) demonstration program required by the California Air Resources Board (ARB)—exhibit a limited service life compared to diesel buses, while the reliability and availability remain significantly lower.

Average cost per mile
Parameter Diesel Fuel cell
Parts cost $0.21 $34.40
Labor cost $0.84 $7.87
Fuel cost $0.56 $2.86
Fuel loss cost $2.86
Fuel facility lease cost $3.67
Total Cost $1.61 $51.66

As part of emissions reduction regulations in California, transit agencies on the diesel path with 200 or more buses were required to implement a Zero Emission Bus (ZEB) demonstration program. To comply, VTA partnered with SamTrans to purchase three fuel cell buses, which entered service 28 February 2005. Since completing the demonstration program, the buses have been used in extra revenue service on various routes throughout Santa Clara County and have now accumulated more than 75,000 miles.

VTA’s experience was that ZEB availability ranged from a low of 26% to a high of 87%, and was on average approximately 65% , as compared to more than 80% for the diesel fleet. Reliability, as measured by miles between road calls (MBRC), varied greatly since the start of revenue service. During the period of February 2005 through May 2007 the buses averaged 1100 MBRC. The 40 foot diesel fleet has a reliability of approximately 6,000 MBRC.

A major purpose for this demonstration program was to determine the life and/or durability of the fuel cell stack. The VTA Fuel cell stacks averaged less than 17,000 miles before replacement.

Although the CARB initial demonstration requirements have been completed, VTA currently plans to continue operating the fuel cell buses providing reasonable parts and fuel availability. However, Ballard Power Systems (Ballard), the manufacturer of the fuel cells and integrator of the system, has indicated that the fuel cells in these buses are old technology; and Ballard will not develop new longer-life fuel cells of this design and no longer design vehicle integrations. Furthermore, Ballard Power Systems will no longer produce various components and parts for these vehicles. The specific parts and components have not been verified; nor the specific remaining supply.

An additional cost was fuel loss during fueling. The fueling facility (which had to be leased, for an additional cost) was consistent and operated with an efficiency of approximately 50%—i.e., for every diesel gallon equivalent (DGE) of hydrogen dispensed into the bus, one DGE was lost into the atmosphere. This effectively doubled the cost of fuel.

Fuel consumption for the hydrogen buses ranged between 2.52 and 4.81 miles per diesel gallon equivalent (DGE) and averages approximately 3.5 miles per DGE for a range of approximately 150 miles.

In accordance with new ARB regulations requiring the San Francisco Bay Area region to operate a total of 12 advanced Zero Emissions Buses starting in 2009, VTA plans to implement an advanced ZEB demonstration program in a joint effort with AC Transit, Golden Gate Transit, Sam Trans and MTC.

VTA is working with MTC and the other agencies to identify and secure capital funding for this program, which is estimated at $36,000,000. VTA anticipates that its share will be approximately $4 million.

February 26, 2008 in Fuel Cells, Heavy-duty, Hydrogen | Permalink | Comments (53) | TrackBack (0)

Comments

Hmm... 50% refueling efficiency? Or does that number include the vented off hydrogen from the bus` tank?
(50% would be consistent with LH2 tank venting during hot summer days, though.)

In any case, just for the fuel alone, for hydrogen to become economical the barrel of oil needs to get up to 400-500 USD.

Vastly inefficienty, this hydrogen-hype stuff...

BTW, why not rip out the old, outdated FC and put in a new one with the same metrics, provided by a 3rd party company... Could it be that no one is interested in this? Despite all the hype? Strange...

Posted by: realarms | February 26, 2008 at 08:26 AM

I see these going on eBay sometime soon.

Posted by: Engineer-Poet | February 26, 2008 at 08:38 AM

Interesting to see that even Ballard are now accepting that developing fuel cells for vehicles is stupid.

Can't wait to see the Altair electric bus.

Posted by: clett | February 26, 2008 at 08:44 AM

Golly Gee Willikers!!!! Who would have thought [/sarcasm]

Posted by: DS | February 26, 2008 at 08:55 AM

you can see why all the car manufacturers are so interested
in fuel cells ,from these figures it seems a lot like a licence
to print money !

T

Posted by: andrichrose | February 26, 2008 at 09:10 AM

Wouldn't it be easier just to use trolley buses and bio-diesel/hydrolic hybrids?

Posted by: Neil | February 26, 2008 at 09:17 AM

The City of Santa Clara has a fuel-cell-powered power plant as well. I think it is SOFC. It makes sense that they would operate these buses, if anybody would, but one wonders what else their data indicate about the very-long-term future prospects of fuel cells. You know, that long awaited time when we get the ubiquity of a "Mr. Fusion" type device.

Posted by: Healthy Breaze | February 26, 2008 at 09:21 AM

It is a shame that Ballard has not been adequately supported so they could put a new generation of FCs in these. Ballard made some of the initial improvements in PEM output and should still be in the game.

Santa Clara did have a MCFC in their power plant as a trial. This was more than 10 years ago and it was taken out of service.

I would rather have NG diesel hybrid buses. They are something more practical, are relatively clean and efficient.

Posted by: sjc | February 26, 2008 at 09:50 AM

Lordy! For that money I could refill my prescriptions.

The astonishing parts cost is where to explore.

Which portion was related to the use of hydrogen and fuel cells? Which portion was spent on other?

Besides these costs consider the capital cost of buying the buses. I suspect FC buses aren't cheap.

My guess: experience and improvements could cut the cost by 80% over the next five years. That puts costs at about $10/mile or about 6X diesel.

Posted by: K | February 26, 2008 at 09:55 AM

Most of the problem was dilbert boss syndrome.

The used a very old 2001 design fc with a horrif 500 hour durability when even in 2005 ballard has far better and more eff and cheaper fcs.

They also used a moronic fuel tank and compounded that blunder with renting the station for a ton.. and I think I remember the station not even being near the routes...



Even now its a moronic idea to test the cost compared to deisel as DURRRR!!! The bloody fuel cells are still in bloody dev and arnt schedualed for mass market for 5-12 freaking years of bloody well captain amazingly obvious DUH!!!! its not ready yet!!!!

Still its amazing the morons didnt manage to waste more money then that... only 32x with all that slop... the buricrats must have forgotten to embezzel/pilfer and pork it as much as everything else... either that or they only jad 12 mediumly overpaod techs standing around scratching thier butts while 1 low paid guy did all the work instead of the regulation 20 high paid expert buttscratchers.

Posted by: wintermane | February 26, 2008 at 10:42 AM

The problem is not in the bureaucratic bungling, but the inefficiency of hydrogen technology.

They could make hydrogen technology more efficient, but I doubt if hydrogen fuel cell can ever catch up with batteries, since innovation in battery technologies is going quickly as well.

Posted by: Lulu | February 26, 2008 at 11:23 AM

Finally, some real numbers. Reality bites.

Posted by: Tom Street | February 26, 2008 at 11:38 AM

How much global warming is caused by Hydrogen when it vents to atmosphere? Is it worse than CO2? Doers anyone know. Methane is 21 times worse than CO2

Posted by: John Baldwin | February 26, 2008 at 11:39 AM

$52 per mile! So with 25 passengers on the bus, a 10 mile ride should cost just a little more than $20. Or $25 if they want to make a profit.

Posted by: Peter | February 26, 2008 at 11:44 AM

Does this mean that Hydrogen will not become a practical transportation fuel until fusion is perfected?

Duh!

Posted by: Lucas | February 26, 2008 at 11:48 AM

I calculated that it cost $A50 per kilometre to run the hydrogen buses in Perth, Western Australia. The trial was discontinued.

Posted by: Aussie | February 26, 2008 at 12:00 PM

Look at what China has been doing for several years now:

"Luxury electric bus developed in Beijing 05-30-2004

A luxury double-decker electric bus capable of running at least 150 kilometers on one charge has been developed in Beijing. . .

The seven types of electric buses developed by the company have all passed appraisals and acceptance checks of the state. These vehicles boast top speeds ranging from 80 kilometers to 95 kilometers and running distances of 150 kilometers to 300 kilometers on one charge.

China plans to serve the coming Olympic Games with more than 1, 000 Chinese-made electric vehicles. Prior to that, 20 electric buses will soon hit the roads in Beijing."

For typical specs see:
http://www.alibaba.com/catalog/11922129/Electric_Bus.htm

Chances are that hydrogen will never be a viable vehicle fuel - but hydrogen produced from renewable energy sources could replace natural gas in many, many industrial applications - from fertilizer production to steel and cement production.

Posted by: Ike | February 26, 2008 at 12:37 PM

I am glad someone is experimenting with fuel cells in a real environment, how else do you learn anything?

I applaud the agencies paying for the buses. At least they have some data.

Posted by: Bill W | February 26, 2008 at 01:11 PM

LOOK UP "RUN CAR ON WATER" THRU YOUR BROUSER OR USE YAHOO OR GOOGLE. IT TELLS YOU HOW TO MAKE ENOUGH HYDROGEN FUEL FROM HYDROGEN COMPRESSED IN WATER WITH ELECTROLISIS, USING ONLY WATER AND YOUR VEHICLE'S BATTERY, TO ALLOW YOU TO RUN YOUR VEHICLE USING HYDROGEN AS FUEL. HOW MUCH DOES WATER COST?

Posted by: Leo Wells | February 26, 2008 at 02:11 PM

How much global warming is caused by Hydrogen when it vents to atmosphere? Is it worse than CO2? Doers anyone know....

John - don't think that hydrogen itself is a GHG. However, the exhaust from a fuel cell - water vapor - is, and is a more effective GHG that CO2.

There have been other environmental concerns raised about hydrogen leakage - namely that it could potentially deplete stratospheric ozone, much like CFCs (see http://www.theozonehole.com/hydrogeneconomy.htm).

Posted by: Carl | February 26, 2008 at 02:36 PM

Whst we need now is to wait for the new gen ballard fc and the new fuel tanks and then see what someone can do with todays tech. We would then have a good idea how fast fc is creeping up on old standard and thus when it might go mainstream.


Main improvments I know of are...

1 lifespan Im fairly sure the current gen fc is lasting over 200000 miles and the gen comming out this year or next was gona last alot more.
2 fc cost... it looks like this old fc is costing them 4-500k each... im fairly sure the new unit costs less then 150k and isnt even mass produced so costs will drop a ton when they finaly do start ramping.

3 the fuel itself.. I KNOQ they do alot better fuel tank and fuel econ wise with current tech and I know h2 has been dropping in price.. and I doubt anyone plans to rent a bloody station for that much now adays.

As with evs we need to see more tries at it then now and in the future to get a good idea where h2 is going compared to old fossil fuel and new hybrid bussses.

Posted by: wintermane | February 26, 2008 at 02:45 PM

Millenium Cellular developed a process called "hydrogen on demand" This fuel is solid.....no storage tanks on board. Simple and cheap. Since no one was really building cars, they took their technology in another direction and are applying it to small appliances, like a watch that will run forever. Eventually fuel cell cars will return to this fuel.

Posted by: Parry Laird | February 26, 2008 at 03:36 PM

@ Carl,

Sure, H2O is a greenhouse gas, but it cycles out of the atmosphere in a matter of hours. CO2 often takes years to cycle out of the atmosphere. CO2 thus has a much larger warming impact. However, as average temperatures rise because of CO2, we will likely see higher average humidity as well, which just increases the potential for run-away warming events.

Posted by: Healthy Breaze | February 26, 2008 at 04:04 PM

@ Healthy Breaze -

I generally agree with you with the following caveats:

If we hypothetically convert all transport vehicles to fuel cells, we will be artificially injecting significant additional WV into the atmosphere (i.e., anthropogenic WV emissions), which could also potentially cause the positive feedback loop you're suggesting with your global warming scenario ("...we will likely see higher average humidity as well, which just increases the potential for run-away warming events.").

Is there potentially a "tipping point" for increased tropospheric WV emissions? I'm just not convinced we know for sure what will happen under this scenario.

Posted by: Carl | February 26, 2008 at 04:42 PM

Why not electric buses? it would have been cheaper to put up the the trolley cables. What ever happened to those experiments in refuelable zinc-air powered buses? metal-air fuel cells: the practical fuel cell.

Posted by: Ben | February 26, 2008 at 05:10 PM

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