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Sandia, Stirling Set World Record for Solar-to-Grid Efficiency
21 March 2008
Sandia and Stirling Energy Systems (SES) set a new world record for solar-to-grid conversion efficiency of 31.25%. The old record, which has stood since 1984, was 29.4%.
The record-breaking “Serial #3” solar dish Stirling system at Sandia’s National Solar Thermal Test Facility (STTF) was erected in May 2005 as part of a prototype six-dish model power plant at the STTF that produces up to 150 kilowatts (kW) of grid-ready electrical power during the day. Each dish unit consists of 82 mirrors formed in a dish shape to focus the light to an intense beam.
The conversion efficiency is calculated by measuring the net energy delivered to the grid and dividing it by the solar energy hitting the dish mirrors. Auxiliary loads, such as water pumps, computers and tracking motors, are accounted for in the net power measurement.
Gaining two whole points of conversion efficiency in this type of system is phenomenal. This is a significant advancement that takes our dish engine systems well beyond the capacities of any other solar dish collectors and one step closer to commercializing an affordable system.
—Bruce Osborn, SES president and CEO
The solar dish generates electricity by focusing the sun’s rays onto a receiver, which transmits the heat energy to a Stirling engine. The engine is a sealed system filled with hydrogen. As the gas heats and cools, its pressure rises and falls. The change in pressure drives the pistons inside the engine, producing mechanical power, which in turn drives a generator and makes electricity.
Lead Sandia project engineer Chuck Andraka says that several technical advancements to the systems made jointly by SES and Sandia led to the record-breaking solar-to-grid conversion efficiency. SES owns the dishes and all the hardware. Sandia provides technical and analytical support to SES in a relationship that dates back more than 10 years.
Andraka says the first and probably most important advancement was improved optics. The Stirling dishes are made with a low iron glass with a silver backing that make them highly reflective, focusing as much as 94% of the incident sunlight to the engine package, where prior efforts reflected about 91%. The mirror facets, patented by Sandia and Paneltec Corp. of Lafayette, Colo., are highly accurate and have minimal imperfections in shape.
Both improvements allow for the loss-control aperture to be reduced to seven inches in diameter, meaning light is highly concentrated as it enters the receiver.
Other advancements to the solar dish-engine system that helped Sandia and SES beat the energy conversion record were a new, more effective radiator that also costs less to build and a new high-efficiency generator.
While all the enhancements led to a better system, the weather on the test day, a very cold day that was 8% brighter than usual. The temperature, which hovered around freezing, allowed the cold portion of the engine to operate at about 23° C, and the brightness meant more energy was produced while most parasitic loads and losses are constant. The test ran for two and a half hours, and a 60-minute running average was used to evaluate the power and efficiency data, in order to eliminate transient effects. During the testing phase, the system produced 26.75 kW net electrical power.
Osborn says that SES is working to commercialize the record-performing system and has signed power purchase agreements with two major Southern California utilities (Southern California Edison and San Diego Gas & Electric) for up to 1,750 MW of power, representing the world’s two largest solar power contracts. Collectively, these contracts require up to 70,000 solar dish engine units.
SES was formed in 1996 to develop and commercialize advanced solar technology. The company maintains its corporate headquarters in Phoenix, Ariz, project and technical development offices in Tustin, Calif, and engineering and test site operations at Sandia National Laboratories in Albuquerque.
Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin company, for the US Department of Energy’s National Nuclear Security Administration.
March 21, 2008 in Brief | Permalink | Comments (18) | TrackBack (0)
Comments
Posted by: John Taylor | March 21, 2008 at 07:08 AM
Is this 31% efficiency about the same as the most recent solar panels developed for NASA's space projects?
Which approach is cheaper to build and maintain?
Posted by: Harvey D | March 21, 2008 at 07:13 AM
Hold it. Who really believes this? An American lab? This is just more image PR from the collapsing free-enterprise empire.
Posted by: sulleny | March 21, 2008 at 07:31 AM
It looks like the Sandia Sterling engine solar power system is more efficient in producing useful energy than using the same land to grow corn for processing to ethanol.
If that's the case, since a high percentage of our electric power comes from fossil fuels, we might keep more carbon dioxide out of our atmosphere with solar electric power than mindlessly persecuting the auto industry with demands for more biofuel use.
Posted by: Alex Kovnat | March 21, 2008 at 07:32 AM
Harvey,
This is 31% to the grid AND likely to be much cheaper than the high tech solar cells used by NASA. With a solar cell you still need a DC to AC conversion and power management which lowers the efficiency slightly (and I think the most advanced solar cells are somewhere in the neighborhood of the mid 40% for conversion from sunlight to electricity...it would be easy to look up to verify).
Posted by: Patrick | March 21, 2008 at 07:57 AM
"Spectrolab and the National Renewable Energy Laboratory (NREL) demonstrated a world-record concentrator triple-junction cell of 34.2% conversion efficiency."
These are the most efficient commercially available concentrator cells that I know of.
http://spectrolab.com/prd/terres/cell-main.htm
Posted by: sjc | March 21, 2008 at 09:13 AM
The challenge solar cells have is that they miss some wavelengths of light, so they don't harvest as much energy as an ideal thermal system could. That said, solar cells have no moving parts compared to the sterling engine.
I think these excercises are good because they show a better way, and engineers can always give up a few percentage points of conversion efficiency to bring down the costs and time to market.
I think at some point you consider land-use efficiency. Large concave dishes leave more spaces in between than photovoltaic, and probably troughs. Troughs in particular can store molten salt for later use, to extend the portion of the day they provide power.
Posted by: Healthy Breaze | March 21, 2008 at 09:23 AM
http://www.renewableenergyworld.com/rea/news/story?id=49483
42.8% looks like the current record holder so low 30's is probably appropriate for the cells actually used on space projects.
I want to know what it takes to clean the mirrors on a 1 GW power output array of these things...job for coal miners?
Posted by: Patrick | March 21, 2008 at 10:58 AM
Anyone knows which one produces cheaper electricity:
this Stirling System, or Australian Solar Systems ?
http://www.greencarcongress.com/2006/10/solar_systems_t.html
Posted by: Jorge | March 21, 2008 at 11:29 AM
"31.25% efficiency" meaningless BS! Since the "fuel" is free, efficiency make little difference. What is the $/watt???
Posted by: DS | March 21, 2008 at 01:45 PM
system produced 26.75Kw in 2 hours, maybe 13kw per hour?.. probably not enough to run one house.
The cost of the silver coating is minimal, it is extremely thin.. but it will tarnish if not carefully coated.. is the silver coating in front of the glass mirror or in the back?.. if it is in front it will deteriorate in a year or so to below the performance of aluminum coatings.
Posted by: Herm | March 21, 2008 at 04:34 PM
@ Herm
During the 2.5 hours test, it produced an average POWER of 26.75 kW. This means about 66.87 kW-hour of ENERGY during the two and a half hours.
I think the most expensive component of this system is the Stirling engine.
Posted by: Jorge | March 21, 2008 at 04:56 PM
The system produced 26.75 kW in 2.5 hours. Meaning it produced 10.7 kW/hr or 10700 Watts/hr or the ability to light 107-100 watt light bulbs for an hour. Seems to be more than enough power for a single house in that time period.
This is bleeding edge technology. Breaking efficiency records makes yesterday's bleeding edge more affordable today.
What would be interesting would be if the stirling engine would be coupled with a fluid to further cool the cooling chamber and if that fluid could be used for further purposes. ie industrial/residential heating or such. This efficiency was achieved in relatively cold 0C temperatures. If the heat could be further used it would be even better.
According to the DOE, these solar heating systems are in the 10-12c/kwhr range, last time I looked it up. But those were trough systems and not these focusing systems.
You have to wonder at the modularity of the system. Without a huge reservoir system, they have the advantage over trough systems in that they could be put nearer residential areas as single enclosed stations. This would allow buildup without adding huge infrastructure costs especially in sunny climes. Of course it would look pretty weird with the things just sitting there among regular buildings but that is another question.
Here's a great recent article on what it would theoretically take to create a solar infrastructure and the basic scientific hurdles necessary to complete it. Has a discussion board and the author/scientist is actually in the blog answering questions.
http://www.sciam.com/article.cfm?id=a-solar-grand-plan
http://www.solarplan.org/
Posted by: aym | March 21, 2008 at 05:22 PM
my house has a 125amp 220v service, to feed the electric stove, AC, water heater etc.. that is 27.5kw.. granted it will never use all that at one time, and I could easily have a gas stove and water heater to reduce it even further.
Posted by: Herm | March 21, 2008 at 07:39 PM
@aym:
Jorge already explained the difference between power and energy; at an average power level of X, you don't divide, but multiply by the time to come up with the the energy produced (are SI units really that hard to grasp by people educated in the US)?
@DS:
I agree with you, efficiency is of less importance - cost related to power/energy is what prevents the widespread use of one form or the other of solar power. For example, if someone building a house could get roof tiles which have the ability to convert solar radiation into electricity at marginally more cost than ordenary tiles, we'd see widespread use; Current thin-film solar cells with 7-10% efficiency cost at around 1,30 USD/Wp.
Another note: if peak efficiency was what they were after, why didn't they use real high-reflectivity, wide-band dielectric mirrors?
http://web.mit.edu/newsoffice/1998/mirror.html
Anyway, SciAm has a cover story about using solar energy in the (US) southwest to provide nearly all required electricity for NA (including energy for transport -> EV, PHEV...). This type of plant has the potential for using less land (~50%) and be more cost effective then (thin film) solar cells...
Posted by: realarms | March 21, 2008 at 07:40 PM
If you can get down to $3 per watt installed, you can get to a 15 year payback at 10 cents per kwh with 2000 solar hours per year. If this is a 25kw dish, then it should cost $75,000 installed and I think they are much more expensive than that.
You also have to maintain the Stirling engine, dish and tracking mechanism, so the costs go up. We may be getting to a point where electricity costs more per kwh from here on out, so this might be cost effective in the future. They may be doing this because some states will require 20% renewable energy from utilities in the future.
You could put a 10 foot dish with the Spectolab triple junction cells in your back yard and produce enough energy to drive your EV 80 miles per day....not bad.
Posted by: sjc | March 22, 2008 at 12:08 AM
It was not generating at 10.7 kw per hour. It was generating 27.5 kw for 2.5 hours for a total of 68.75 kwh of electrical energy.
Posted by: tom deplume | March 22, 2008 at 08:48 AM
Sorry bout that. I did get my electrical computations out of wack there. No need to get snarky. Also I did grow up with SI units, i only got a little confused there for a sec and holy bejesus multiple people jump down my throat. I would've thought that after the one post about my mistake that that would've been enough. Also if I saw Jorge's post, I would've better checked my own calcs but he posted in just before me and I didn't see it until too late and the page refreshed.
Anyway 26.75 kW over a 2.5 hr period means that it generated 66.88 kWh. Which is still a heck of a lot more than a single house would use in a day. I think the lowest monthly reading for me was in 180-220 kwhr range.
Anyway thought a picture would be nice. Hears what part of the installation looks like. Only problem is, you can't tell the scale of the things.
http://www.sandia.gov/news/resources/releases/2008/images/sandiadishsirling.jpg
@realarms, I've already linked to the sciam article above, with a secondary link to the author's non profit project to support it.
Posted by: aym | March 22, 2008 at 04:39 PM
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So far, the "advancements" require more manufacturing accuracy, and higher cost materials (real silver is far more costly than aluminum).
I would rather see slightly larger but much cheaper mirrors with lower "efficiency" but delivering the same net energy. Sunlight is free.
In short, the push should be to make a cost effective system, not a technological record breaking wonder that is impractical to produce.