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Ford Invests $75M to Prepare Truck Plant for Small-Vehicle Production
26 August 2008
Ford Motor Company will invest $75 million in Michigan Truck Plant’s body shop to prepare for small-vehicle production. The move paves the way for Michigan Truck to convert to a car plant that will begin producing global C-car based vehicles in 2010.
The plant will begin converting its body shop in November when the tooling and equipment specific to the Ford Expedition and Lincoln Navigator will be disassembled and transferred to Kentucky Truck Plant, which begins producing the large SUVs in the second quarter of 2009.
In the interim, the plant’s 1,000 employees will be transferred next door to Wayne Assembly Plant where a third crew will be added in January to accommodate increased production of the Ford Focus. When completed, Michigan Truck’s flexibility will allow it to augment current Ford Focus production if necessary.
Michigan Truck is one of three truck and SUV plants in North America that will be converted to build small fuel-efficient compact and subcompact vehicles. (Earlier post.) In 2010, Cuautitlan Assembly, which currently produces F-Series pickups, will begin building the new Fiesta subcompact car for North America. Louisville Assembly, home of the Ford Explorer mid-size SUV, is slated to start production of yet more unique small vehicles from the automaker’s global C-car platform the following year.
In a flexible body shop, at least 80% of the robotic equipment can be reprogrammed to weld various sized vehicles. This non-product specific equipment gives the body shop its flexibility and provides more efficient use of the facility.
In 2005, Ford had invested $300 million in Michigan Truck to build a new, flexible body shop. That earlier investment is helping to streamline the conversion to small vehicles. Nearly 87% of Ford’s assembly plants around the world have flexible body shops. By 2012, the number will grow to 100%.
August 26, 2008 in Brief | Permalink | Comments (4) | TrackBack (0)
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Posted by: GreenPlease | August 26, 2008 at 01:27 PM
Good Job Ford on biting the bullet and getting on with it. It may be fun to snipe from the sidelines - but making the multi-million (billion) dollar/decade-scale decisions that will effect millions of lives (workers, stakeholders, customers, retirees, etc) is one I'm glad I don't have to do.
Shane
Posted by: shane | August 26, 2008 at 03:16 PM
There is only 3 I4 options through the car and truck range at this time, and they are built on the same platform. The 2.0l, 2.3l, and the new 2.5l. For V6 engines there are currently 2 engine families for the car line, the 3.0l that is outdated and will be retired soon, and the new 3.5l and 3.7l on the same platform. There are 2 other very outdated engines used in the truck platforms the 3.0 is from the middle 80's and will die with the ranger, and the 4.0 is from the middle 90's and will likely be replaced soon with the 3.5L family. The new ecoboost line will be built on the on these engine platforms. As for the volvo line, its the odd duck of the family. I would guess there will be a movement to globalize it as well. As for being inexpensive and safe you are a fool to not consider ford and its family of vehicles. They have more 5 star rated vehicles then almost any other maker. Take off the land of the rising sun glasses and look into and maybe even drive a ford family rig before you bash.
Posted by: jw | August 26, 2008 at 10:35 PM
"The plant will begin converting its body shop in November when the tooling and equipment specific to the Ford Expedition and Lincoln Navigator will be disassembled and transferred to Kentucky Truck Plant, which begins producing the large SUVs in the second quarter of 2009."
I read that the Navigator was being discontinued. I hope both models go the way of the dinosaur, because wasting resources continuing to produce those two very large SUVs would be a big mistake, in view of Ford's financial picture.
I don't know about anyone else, but I am getting the impression that this is a VERY serious crunch time for the U.S. automakers. They talked to Bush more than a year ago and he told them to take a hike. Now they are in deeper than I have ever seen them and we have all seen them in a bind before. If they can not pull it out of the nose dive, we could see some huge structural shifts in our overall long term economy that we will definitely regret.
Posted by: sjc | August 27, 2008 at 09:56 AM
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Now if they could only get the powertrain right...
I've never understood why a company like Ford had so many different engines: a turbo 4 and a turbo 6 could satisfy just about every damn vehicle category. Add a turbo 4 diesel for the Euro market.
Why so many I4 variations? Why so many V6 variations? Why so many V8 variations? Why the random I5/I6 (cough...volvo..)? I certainly don't look to a company like Ford for performance. If I'm looking at a Ford, I want a car that is inexpensive, safe, dependable, gets good fuel economy, and is reasonably styled. Is that so much to ask?
Don't say it. I know. I know. If I'm looking for those attributes I should look at Honda, etc. but not Ford.