Shell and Petrobras sign technical cooperation agreement to strengthen deep water partnership
Samsung SDI showcases range of new EV battery tech at Frankfurt

Mercedes-AMG Project One PHEV with F1 technology debuts at IAA; 750 kW, 800V

The Mercedes-AMG Project ONE will make its world première at the International Motor Show (IAA) in Frankfurt/Main. This high-performance two-seater hybrid, equipped with technology from Formula 1, is said to produce more than 1,000 hp (750 kW) and reach top speeds beyond 350 km/h (217.5 mph). All-electric range is 25 km (15.5 miles)

The overall responsibility for the realization of Project ONE lies with Mercedes-AMG. The complex development work was carried out in close cooperation with the Formula 1 experts at Mercedes-AMG High Performance Powertrains in Brixworth and with the Mercedes-AMG Petronas Motorsport team in Brackley. Together with the four-door AMG GT Concept, the Mercedes-AMG Project ONE provides another insight into the future performance-hybrid drive strategy of the sports car brand within Mercedes-Benz.

IMG_0485

The Mercedes-AMG Project ONE is the first Formula 1 car with MOT approval. Our highly efficient hybrid assembly stems from motor racing and the electrically powered front axle generates a fascinating mixture of performance and efficiency. With a system output of over 1,000 hp and a top speed beyond 350 km/h this hypercar handles exactly as it looks: it takes your breath away.

—Ola Källenius says, Member of the Daimler AG Board of Management responsible for Group Research and Mercedes-Benz Cars Development

The concept car gives specific indications of what to expect from the upcoming production model.

The high-performance plug-in hybrid drive system of the Mercedes-AMG Project ONE consists of a highly integrated and intelligently networked unit comprising one hybrid, turbocharged combustion engine with a total of four electric motors. One has been integrated into the turbocharger, another has been installed directly on the combustion engine with a link to the crankcase and the two remaining motors drive the front wheels.

The 1.6-liter V6 hybrid gasoline engine with direct injection and electrically assisted single turbocharging comes directly from the Mercedes-AMG Petronas Formula 1 racing car. The four overhead camshafts are driven by spur gears. To achieve high engine speeds, the mechanical valve springs have been replaced by pneumatic valve springs. The vehicle is mid-engined (ahead of the rear axle) and it can easily reach speeds of 11,000 rpm, which is currently unique for a roadgoing vehicle. However, for higher longevity and the use of commercially available Super Plus gasoline instead of racing fuel, it remains significantly below the F1 engine speed limit.

IMG_0485

The electric motors on the front axle feature rotor revolutions up to 50,000 rpm—the current state of the art is a speed of 20,000 rpm.

The very high-revving engine is additionally boosted by a high-tech turbocharger. The exhaust gas and compressor turbines are separated from one another and located at an optimum position to the exhaust side and to the intake side of the V6 engine, and connected to one another by a shaft.

This shaft features an electric motor with approximately 90 kW which, depending on the operating status, electrically drives the compressor turbine with up to 100,000 rpm—when moving off or following load changes, for example. The Formula 1 designation for this unit is MGU-H (Motor Generator Unit Heat).

This completely eliminates the dreaded turbo lag – the delayed response to accelerator pedal commands owing to the inertia of the large charger. The response time is greatly reduced, and is even shorter than that of a naturally aspirated V8 engine. The electric turbocharger brings about another advantage: it uses parts of the surplus energy from the exhaust system to generate electricity, and either stores it in the high-voltage lithium-ion battery as part of recuperation or provides additional drive power by feeding it to an additional electric motor.

This motor produces 120 kW, has been installed directly on the engine and features a link to the crankshaft via a spur gear (MGU-K = Motor Generator Unit Kinetic) – another technology that ensures maximum efficiency and performance in Formula 1.

Two more 120 kW electric motors are at the front axle. Each is connected to a front wheel via a reduction gear. The fully electrically driven front axle allows individual acceleration and braking of each front wheel, and therefore selective torque distribution (torque vectoring) for particularly high levels of vehicle dynamics.

With the axle motors, Mercedes-AMG estimates that up to 80% of the braking energy can also be optimally used for recuperation under everyday driving conditions. This energy is stored in the battery and is available for a longer electric range. Each electric motor is controlled by its own power electronics located in close proximity to the electric motors in the floor assembly.

The thermal efficiency of the combustion engine with electric turbocharger (MGU-H) in conjunction with the electric motor on the crankshaft (MGU-K) will be more than 40%.

The battery cells, their arrangement and the cell cooling system are the same as used in the Mercedes-AMG Petronas Formula 1 racing car. However, the quantity of battery cells in the AMG Project ONE will make it significantly more practical for everyday use. The lithium-ion, high-voltage battery and the DC/DC converter supporting and charging the 12 V onboard electrical system are space-savingly accommodated in the vehicle floor behind the front axle.

As a further innovation, the high-voltage EQ Power+ drive system operates with 800 volts instead of the usual 400 volts. Thanks to the higher voltage levels it is possible to influence elements, such as significantly reducing the cable diameters and accordingly saving design space and weight.

Overall the high-performance EQ Power+ plug-in hybrid drive system offers numerous intelligent operating strategies which are optimally tuned to different application scenarios. The driving modes range from purely electric operation through to a highly dynamic mode which corresponds to a setting used in Formula 1 qualifying for optimum lap times. Despite the high system complexity, and depending on the current requirement, the driver will always receive the optimum combination of performance and efficiency. In this process, Mercedes-AMG engineers make use of the many years of experience and know-how from Formula 1, the SLS AMG Electric Drive and Daimler AG’s research and development.

For example, the driver can move off purely electrically, initially with just the electric motors on the front axle driving the hypercar and the electric motor on the crankshaft supporting short-term acceleration wishes. If the driver presses the accelerator more firmly and demands more output, the V6 engine also switches on. The drive system unfolds its full power as the engine speed increases. Impressive acceleration figures are possible with the Race Start function: acceleration from zero to 200 km/h takes under six seconds.

If the driver’s foot leaves the accelerator again to let the car coast, the system switches to electric drive at the front axle; braking under normal driving conditions recuperates up to 80% of the energy, which is fed into the battery.

Completely new, automated 8-speed manual transmission Power is transferred to the rear wheels by an 8-speed manual transmission that has been entirely developed from scratch for the Mercedes-AMG Project ONE. It is activated hydraulically and can be operated in automated mode or manually using the shift paddles.

The basis for the outstanding driving characteristics of the Mercedes-AMG Project ONE is provided by the lightweight, high-strength carbon-fiber monocoque body, the technology of which likewise comes from Formula 1. The same applies to integration of the engine and transmission: both have load-bearing functions and completely support the rear suspension.

Multi-link suspension with innovative pushrod suspension. Multi-link designs are used at the front and rear. The adjustable coil-over suspension has several special features: Both push-rod spring struts have been installed across the direction of travel. The innovative arrangement of the spring/damper unit replaces the function and application of conventional tubular cross members. This solution reliably prevents rolling movements even during very rapid directional changes, without being uncomfortable.

The overall setup of the springs and dampers is configured for perfectly balanced, easily controlled and above all sporty handling characteristics. These are also assisted by all-wheel drive and torque vectoring. ABS is standard equipment, with ESP adjustable in three stages as is usual for AMG. ESP ON stands for a high level of safety, ESP SPORT HANDLING MODE allows greater yaw angles before system intervention for a sporty driving style, and ESP OFF switches the system off for sporty driving on enclosed racetracks.

The car is equipped with an advanced, weight-optimized ceramic high-performance compound braking system. Its low weight reduces the unsprung masses, thus improving driving dynamics and agility. Furthermore, the ceramic brakes are distinguished by a longer service life, higher corrosion resistance and higher thermal stability.

Comments

gryf

The Mercedes-AMG Project One PHEV is amazing in it's use of F1 technology achieving over 40% efficiency using spray-guided direct injection (DI) combustion which allows stratified lean combustion.
Just today Mercdes-AMG announced that their Formula 1 engine had achieved greater than 50% thermal efficiency on the dyno (https://www.motorsport.com/f1/news/mercedes-f1-engine-hits-new-benchmark-on-dyno-952330/).
While they are probably still using spray-guided direct injection stratified lean combustion, some think they may be using some form of HCCI similar to what Mazda is doing with SPCCI.
Another interesting twist is that they are also burning a little engine oil! Could they be doing something similar to Rolf Reitz dual fuel RCCI which achieves very high thermal efficiencies? It will be interesting to find out exactly what their secret is.

Verify your Comment

Previewing your Comment

This is only a preview. Your comment has not yet been posted.

Working...
Your comment could not be posted. Error type:
Your comment has been posted. Post another comment

The letters and numbers you entered did not match the image. Please try again.

As a final step before posting your comment, enter the letters and numbers you see in the image below. This prevents automated programs from posting comments.

Having trouble reading this image? View an alternate.

Working...

Post a comment

Your Information

(Name is required. Email address will not be displayed with the comment.)