YM Tech introducing three new DC high voltage relays for EVs
BYD Canada to deliver 9 electric buses to Montréal and Longueuil

Audi e-tron recuperation system contributes up to 30% of total range

The Audi e-tron prototype combines power, efficiency and range. With a system output of up to 300 kW, the full-size SUV with a fully electric drive accelerates from zero to 100 km/h (62.1 mph) in less than six seconds. In the WLTP test cycle, it covers more than 400 kilometers (248.5 mi) on one battery charge. One important contributing factor to its range is the recuperation system, which contributes up to 30% of the EV’s range.

The recuperation system involves both the two electric motors and the electrohydraulically integrated brake control system. For the first time, three different recuperation modes are combined: manual coasting recuperation using the shift paddles; automatic coasting recuperation via the predictive efficiency assist; and brake recuperation with smooth transition between electric and hydraulic deceleration.

At up to 0.3 g, the Audi e-tron prototype recuperates energy solely via the electric motors, without using the conventional brake—that condition covers more than 90% of all decelerations. As a result, energy is fed back to the battery in practically all normal braking maneuvers.

The driver can select the degree of coasting recuperation in three stages using the steering wheel paddles. At the lowest stage, the vehicle coasts with no additional drag torque when the driver releases the accelerator pedal. At the highest stage, the electric SUV reduces the speed noticeably—the driver can slow down and accelerate using only the accelerator pedal. This creates the one-pedal feeling. There is no need to use the brake pedal in this deceleration scenario.

The wheel brakes are involved only when the driver decelerates by more than 0.3 g using the brake pedal. They respond extremely quickly, thanks to a new electrohydraulic actuation concept. Audi is the first manufacturer worldwide to use this concept in a series production vehicle with electric drive.

A hydraulic piston in the compact brake module generates additional pressure and thus additional brake force for the recuperation torque. When automated emergency braking is performed, there are only 150 milliseconds between the initiation of the deceleration and the presence of maximum brake pressure between the pads and disks. Due to this rapid pressure buildup, the braking distance is shortened by up to 20% compared with a conventional brake system.

Depending on the driving situation, the electrohydraulically integrated brake control system decides—electrically on each individual axle—whether the Audi e-tron prototype will decelerate using the electric motor, the wheel brake, or a combination of the two.

The brake pedal is decoupled from the hydraulic system. The transition from the engine brake to the pure friction brake is smooth, and the driver does not notice it.

This system allows the electric SUV to exploit its maximum recuperation potential in a targeted manner with support from the standard efficiency assist.

The system uses radar sensors, camera images, navigation data and Car-to-X information to detect the traffic environment and the route. The driver is shown corresponding information in the Audi virtual cockpit as soon as it would be sensible to take the foot off the accelerator pedal. By interacting with the optional adaptive cruise assist, the efficiency assist can also decelerate and accelerate the electric SUV predictively.

On test drives down Pikes Peak (4,302 meters/14,115 ft), the electric SUV feeds so much energy back to the battery that it can cover approximately the same distance again. The difference in altitude of about 1,900 meters (6,233.6 ft) provides the necessary conditions for this.

A189282_medium

The Audi e-tron prototype on recuperation test at Pikes Peak.

The Audi e-tron prototype recuperates energy with up to 300 Nm of torque (221.3 lb-ft) and 220 kW of electric power—more than 70% of its operating energy input. No series production model has achieved such a value up to now, Audi notes. Put another way: Each kilometer downhill Pikes Peak brings around an additional kilometer in range.

The two electric motors have an output of 265 kW and develop 561 Nm (413.8 lb-ft) of torque. They can deliver this peak performance for up to 60 seconds. This way, they allow the vehicle to accelerate from a standstill to the electronically limited top speed of 200 km/h (124.3 mph) several times consecutively without output losses.

The maximum drive torque is present within fractions of a second and provides enormous torque. By shifting from drive range D to S and fully depressing the right-hand pedal, the driver can activate boost mode—available for eight seconds. Here, the drive produces 300 kW of system output and 664 Nm (489.7 lb-ft) of torque.

Comments

Arnold


I was going to call them out over that headline.
" over a cliff", But they beat me to it!
", Audi notes. Put another way: Each kilometer downhill Pikes Peak brings around an additional kilometer in range."
Is that an American or English kilometre?


CarCrazy

Slowly ... but surely company is approaching to a drive system as it is supposed to be. It is not there yet because the full braking can be provided by electronics only ... but the direction of development is right.

Verify your Comment

Previewing your Comment

This is only a preview. Your comment has not yet been posted.

Working...
Your comment could not be posted. Error type:
Your comment has been posted. Post another comment

The letters and numbers you entered did not match the image. Please try again.

As a final step before posting your comment, enter the letters and numbers you see in the image below. This prevents automated programs from posting comments.

Having trouble reading this image? View an alternate.

Working...

Post a comment

Your Information

(Name is required. Email address will not be displayed with the comment.)