[Due to the increasing size of the archives, each topic page now contains only the prior 365 days of content. Access to older stories is now solely through the Monthly Archive pages or the site search function.]
KIT’s fast biomass pyrolysis to liquids bioliq plant produces first gasoline
September 30, 2013
|The multi-stage bioliq process produces high-quality synthetic fuels from straw and other biogenous residues. Graphic: N. Dahmen, KIT/IKFT. Click to enlarge.|
The synthesis stage of Karlsruhe Institute of Technology’s (KIT’s) multi-stage bioliq pilot plant has begun operation and has produced biogasoline. All stages of the bioliq process—flash pyrolysis, high-pressure entrained-flow gasification, and now synthesis—have now been realized and the project will now be completed by testing the entire process chain and optimizing it for the large industrial scale.
As soon as all stages of the bioliq process will have been linked, the pilot plant will supply high-quality fuel from straw, probably in mid-2014. The complete bioliq process (Biomass to Liquid Karlsruhe) comprises four stages (earlier post):
KAIST team engineers novel pathway for direct production of biogasoline by E. coli bacteria
A team at the Korea Advanced Institute of Science and Technology (KAIST) has developed a a novel strategy for microbial gasoline production through the metabolic engineering of Escherichia coli. The team engineered engineered platform E. coli strains that are capable of producing short-chain alkanes (SCAs; i.e., gasoline); free fatty acids (FFAs); fatty esters; and fatty alcohols via the fatty acyl (acyl carrier protein (ACP)) to fatty acid to fatty acyl-CoA pathway.
As reported in their paper in Nature, the final engineered strain produced up to 580.8 mg per liter of SCAs consisting of nonane (327.8 mg l−1), dodecane (136.5 mg l−1), tridecane (64.8 mg l−1), 2-methyl-dodecane (42.8 mg l−1) and tetradecane (8.9 mg l−1), together with small amounts of other hydrocarbons.
New route for upgrading bio-oil to biogasoline via molecular distillation and catalytic cracking
September 18, 2013
|Bio-oil-graded upgrading route based on molecular distillation and catalytic cracking. Credit: ACS, Wang et al. Click to enlarge.|
A team at Zhejiang University, China, has developed a novel cracking technology for the upgrading of bio-oil, produced by the fast pyrolysis of biomass, to biogasoline. In a paper published in the ACS journal Energy & Fuels, they report that the co-cracking of the distilled fraction (DF) from bio-oil molecular distillation and ethanol produced a well-defined gasoline phase, and that both increasing the reaction temperature and adopting pressurized cracking benefited the yield and quality of this gasoline phase.
Under optimum reaction temperature and pressure, co-cracking of the DF and ethanol, with different weight ratios, all generated high-quality gasoline phases. Under 400 °C and 2 MPa, co-cracking of DF and ethanol with a weight ratio of 2:3 produced a high gasoline phase yield of 25.9 wt %; the hydrocarbon content in this gasoline phase was 98.3%. CO2, CO, and C3H8 (propane) were the main gaseous products, and a low coke yield of 3.2 wt % was achieved.
DARPA awards WUSTL researcher $860,000 to engineer E. coli to produce gasoline-range molecules
September 13, 2013
The Defense Advanced Research Project Agency (DARPA) of the US Department of Defense has awarded Dr. Fuzhong Zhang, assistant professor of energy, environmental & chemical engineering at Washington University in St. Louis (WUSTL) a Young Faculty Award worth $860,000 to engineer the bacterium Escherichia coli to produce gasoline-range molecules.
Zhang’s award funds up to three years of research on his plan to engineer bacteria to produce non-natural fatty acids, which can be converted to advanced biofuels and chemicals. Zhang will engineer the fatty acid pathway to make a molecule with a chemical structure similar to isooctane—a major component in gasoline.
Joule expands solar CO2 conversion platform to produce renewable gasoline and jet hydrocarbons
April 15, 2013
Joule, the developer of a direct, single-step, continuous process for the production of solar hydrocarbon fuels (earlier post), has extended its solar CO2 conversion platform to produce renewable gasoline- and jet fuel-range hydrocarbons.
Joule has engineered photosynthetic biocatalysts that convert waste CO2 into hydrocarbons through a patented, continuous process. Joule has been successfully scaling its process for making ethanol (Sunflow-E) while also developing long-chain hydrocarbons for diesel (Sunflow-D). With this latest development, Joule can now also directly produce medium-chain hydrocarbons which are substantial components of gasoline (Sunflow-G) and jet fuel (Sunflow-J).
Task 39 report finds significant advances in advanced biofuels technologies; hydrotreating accounting for about 2.4% of global biofuels production
April 06, 2013
|Capacities of the demonstration and commercial facilities sorted by technology. Source: “Status of Advanced Biofuels Demonstration Facilities in 2012”. Click to enlarge.|
Advanced biofuels technologies have developed significantly over the past several years, according to a status report on demonstration facilities prepared for IEA Bioenergy Task 39—a group of international experts working on commercializing sustainable biofuels used for transportation that is part of the International Energy Agency’s (IEA) implementation agreement for bioenergy, IEA Bioenergy.
Hydrotreatment—as exemplified by Neste Oil’s NExBTL—has been commercialized and currently accounts for approximately 2.4% of biofuels production worldwide (2,190,000 t/y), according to the report. Fermentation of lignocellulosic raw material to ethanol has also seen a strong development and several large scale facilities are just coming online in Europe and North America. The production capacity for biofuels from lignocellulosic feedstock has tripled since 2010 and currently accounts for some 140,000 tons per year.
Navigant forecasts global 6% CAGR for biofuels to 2023
March 29, 2013
|Total Biofuels production by fuel type, world markets: 2013-2023. Source: Navigant. Click to enlarge.|
Navigant Research forecasts global biofuels production will grow at a compound annual growth rate (CAGR) of 6% between 2013 and 2023, despite slower than expected development of advanced biofuels pathways (such as cellulosic biofuels); an expected expansion in unconventional oil production in key markets such as the United States; and a decline in global investment for biofuels in recent years.
In contrast, Navigant expects the CAGR for fossil-based gasoline, diesel, and jet fuel to be 3.1% over the forecast period. The research firm projects that total biofuels production will reach 62 billion gallons by 2023 or 5.9% of global transportation fuel production from fossil sources.
Primus Green Energy to support gas-to-liquids research at Princeton University; comparing STG+ to other GTL platforms
March 28, 2013
|Schematic diagram of the Primus STG+ process. Click to enlarge.|
Primus Green Energy Inc., developer of a proprietary process to produce gasoline and other fuels from biomass and/or natural gas (earlier post), will provide financial support to engineers at Princeton University for general research on synthetic fuels, which will include assessments of various gas-to-liquids (GTL) technologies—including Primus’ own STG+—for sustainability and economic viability.
STG+ technology converts syngas into drop-in high-octane gasoline and jet fuel with a conversion efficiency of ~35% by mass of syngas into liquid transportation fuels (the highest documented conversion efficiency in the industry) or greater than 70% by mass of natural gas. The fuels produced from the Primus STG+ technology are very low in sulfur and benzene compared to fuels produced from petroleum, and they can be used directly in vehicle engines as a component of standard fuel formulas and transported via the existing fuel delivery infrastructure.
Neste Oil launches sales of NExBTL renewable naphtha; plastics feedstock and biocomponent for gasoline
October 29, 2012
Neste Oil—the world’s largest producer of renewable diesel—has launched the commercial production and sales of renewable naphtha for corporate customers; the company is one of the first to supply bio-naphtha on a commercial scale. NExBTL naphtha is produced as part of the NExBTL renewable diesel refining process at Neste Oil’s sites in Finland, the Netherlands, and Singapore. The bio-naphtha can be used as a feedstock for producing bioplastics, for example, and as a biocomponent for gasoline.
Naphtha is generic term applied to the liquid fraction produced in petroleum refining with an approximate boiling range between 122–400 °F, and comprises C5 to C10 hydrocarbons. In a 2012 report on the hydroconversion of triglycerides (e.g., vegetable oils) to green fuels (the core of the NExBTL process), Sotelo-Boyás et al. note that:
Cool Planet projects production of carbon-negative high-octane biogasoline for $1.50 per gallon
October 28, 2012
|Cool Planet’s process relies on three core elements: novel biomass fractionation, advanced catalysis, and a char-to-soil enhancer. Source: Cool Planet. Click to enlarge.|
Cool Planet Energy Systems projects that using its patented mechanical process and novel scaling approach (earlier post), it will be able to produce high-octane carbon-negative (with the use of its bio-char byproduct) renewable gasoline at a cost of $1.50 per gallon, without the need for government subsidies.
Cool Planet uses a proprietary thermal/mechanical processor which directly inputs raw biomass such as woodchips, crop residue, algae, etc. and produces multiple distinct gas streams for catalytic upgrading to conventional fuel components. The company is also developing a range of simple one-step catalytic conversion processes which mate with the fractionator’s output gas streams to produce useful products such as eBTX (high octane gasoline), synthetic jet fuel and maximized fuel production from ultra-high yield energy crops.