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Biomass-to-Liquids (BTL)

[Due to the increasing size of the archives, each topic page now contains only the prior 365 days of content. Access to older stories is now solely through the Monthly Archive pages or the site search function.]

Technip awarded €5M FEED contract for Ajos BtL biomass-to-liquids plant in Finland

June 14, 2013

BtL-PD-110311
Forest BTL process. Click to enlarge.

Forest BtL Oy, owned by Vapo, A Finnish bioenergy, peat and sawmill company, awarded Technip a contract, worth approximately €5 million, for the front-end engineering and design (FEED) of a new biomass-to-liquid (BTL) plant to be built on Ajos island, Finland.

This plant will produce approximately 140,000 tons of biodiesel and naphtha from wood and by-products from the wood-processing industry. This feedstock has many advantages as it is not used for human food, it does not jeopardize the existing local biomass usage and has a low CO2 footprint.

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Task 39 report finds significant advances in advanced biofuels technologies; hydrotreating accounting for about 2.4% of global biofuels production

April 06, 2013

Task39
Capacities of the demonstration and commercial facilities sorted by technology. Source: “Status of Advanced Biofuels Demonstration Facilities in 2012”. Click to enlarge.

Advanced biofuels technologies have developed significantly over the past several years, according to a status report on demonstration facilities prepared for IEA Bioenergy Task 39—a group of international experts working on commercializing sustainable biofuels used for transportation that is part of the International Energy Agency’s (IEA) implementation agreement for bioenergy, IEA Bioenergy.

Hydrotreatment—as exemplified by Neste Oil’s NExBTL—has been commercialized and currently accounts for approximately 2.4% of biofuels production worldwide (2,190,000 t/y), according to the report. Fermentation of lignocellulosic raw material to ethanol has also seen a strong development and several large scale facilities are just coming online in Europe and North America. The production capacity for biofuels from lignocellulosic feedstock has tripled since 2010 and currently accounts for some 140,000 tons per year.

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Primus Green Energy to support gas-to-liquids research at Princeton University; comparing STG+ to other GTL platforms

March 28, 2013

Stg+
Schematic diagram of the Primus STG+ process. Click to enlarge.

Primus Green Energy Inc., developer of a proprietary process to produce gasoline and other fuels from biomass and/or natural gas (earlier post), will provide financial support to engineers at Princeton University for general research on synthetic fuels, which will include assessments of various gas-to-liquids (GTL) technologies—including Primus’ own STG+—for sustainability and economic viability.

STG+ technology converts syngas into drop-in high-octane gasoline and jet fuel with a conversion efficiency of ~35% by mass of syngas into liquid transportation fuels (the highest documented conversion efficiency in the industry) or greater than 70% by mass of natural gas. The fuels produced from the Primus STG+ technology are very low in sulfur and benzene compared to fuels produced from petroleum, and they can be used directly in vehicle engines as a component of standard fuel formulas and transported via the existing fuel delivery infrastructure.

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SRI wins $925,000 DOE award to liquefy biomass for production of transportation fuels

March 13, 2013

Southern Research Institute (SRI) entered into a cooperative agreement with the US Department of Energy (DOE) to develop a mild liquefaction process that will economically convert biomass to petroleum refinery-ready bio-oils. The process will convert biomass to stabilized bio-oils that can be directly blended with hydrotreater and cracker input streams in a petroleum refinery for production of gasoline and diesel range hydrocarbons.

Dr. Santosh Gangwal, Southern Research principal investigator, said co-processing of bio-oil with petroleum refinery streams can help refineries comply with new renewable fuels standards (RFS-2.) The process will be evaluated and optimized using a continuous flow lab-scale biomass liquefaction system simulating the commercial embodiment of Southern Research’s liquefaction process. Also a lab-scale reactor will be constructed and tested for hydrotreating and cracking the bio-oils to produce gasoline and diesel range hydrocarbons.

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China-US team concludes duckweed biorefineries can be cost-competitive with petroleum-based processes

March 07, 2013

Researchers from the US and China have determined that a duckweed biorefinery producing a range of gasoline, diesel and kerosene products can be economically competitive with petroleum-based processes, even in some cases without environmental legislation that penalizes greenhouse gas emissions. A paper describing their analysis of four different scenarios for duckweed biorefineries is published in the ACS journal Industrial & Engineering Chemistry Research.

Duckweed, an aquatic plant that floats on or near the surface of still or slow-moving freshwater, is attractive as a raw material for biofuel production. It grows fast, thrives in wastewater that has no other use, does not impact the food supply and can be harvested more easily than algae and other aquatic plants. However, few studies have been done on the use of duckweed as a raw material for biofuel production.

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China-US team develops new platinum-cobalt nanocatalysts for low-temperature aqueous phase Fischer-Tropsch synthesis

Researchers from China and the US have developed Pt−Co nanoparticles (NPs) which proved to be effective and efficient catalysts for aqueous-phase Fischer-Tropsch synthesis (FTS) at 433 K (160 °C)—a lower operational temperature than can be achieved with conventional catalysts. A report on their work is published in the Journal of the American Chemical Society.

Fischer−Tropsch synthesis is a well-established catalytic process that converts syngas derived from fossil fuels or biomass to liquid fuel products. As the process is highly exothermic and thermodynamically favored at low temperature, it is desirable to develop a catalyst system that could facilitate working at low reaction temperature while maintaining excellent catalytic performance, they note.

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Researchers develop new Fischer-Tropsch catalyst and production method; Total patents both

March 05, 2013

A team of researchers led by University of Amsterdam (UvA) chemists has developed new Fischer-Tropsch catalysts—consisting of ultra-thin cobalt shells surrounding inexpensive iron oxide cores—that can be used to produce synthetic fuels from natural gas and biomass. The method used to produce the catalysts is based on an approach previously optimized for preparing magnetic tape for audio cassettes in the 1960s.

France-based energy major Total, which was part of the research team, has patented the new catalysts and the method for their preparation, naming the UvA researchers as co-inventors. The research has just been published online as a VIP (very important paper) communication in the journal Angewandte Chemie.

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EIA: cellulosic biofuels will likely remain well below EISA targets

February 26, 2013

Biomasscap
Planned cellulosic biofuel production by 2015. Source: EIA. Click to enlarge.

US Commercial-scale production of cellulosic biofuels reached about 20,000 gallons in late 2012, according to the US Energy Information Administration (EIA). EIA estimates this output could grow to more than 5 million gallons this year, as operations ramp up at several plants. Additionally, several more plants with proposed aggregate nameplate capacity of around 250 million gallons could begin production by 2015, EIA said.

However, although cellulosic biofuels volumes are expected to grow significantly relative to current levels, they will likely remain well below the targets envisioned in the Energy Independence and Security Act of 2007 (EISA). EISA set a target level of 500 million gallons of cellulosic biofuels for 2012 and 1 billion gallons for 2013, growing to 16 billion gallons by 2022.

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DOE to award up to $6M for projects to develop advanced biomass supply chain technologies

January 29, 2013

The US Department of Energy (DOE) has issued a new Funding Opportunity Announcement (DE-FOA-0000836) for up to $6 million for projects that will develop and demonstrate supply chain technologies to deliver commercial-scale lignocellulosic biomass feedstocks affordably to biorefineries across the country.

DOE’s updated Billion Ton Study (earlier post) finds that sustainable biofuels could displace approximately one-third of America’s current transportation petroleum use. However, the lack of logistics systems capable of handling and delivering sufficiently high tonnage year-round volumes of high quality feedstocks to support the rapid escalation of cellulosic biofuels production has been identified as a significant barrier to the expansion of a sustainable domestic biofuels industry. In particular, biomass physical and chemical quality parameters have repeatedly been identified as significant challenges to the smooth operation and economic viability of biorefineries.

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Forest BtL Oy licenses Carbo-V gasification technology from Linde for wood-to-liquids plant

January 25, 2013

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Forest BtL’s process. Click to enlarge.

Finland-based Forest BtL Oy has licensed Carbo-V biomass gasification technology from Linde Engineering Dresden GmbH. The Carbo-V technology will be implemented in a new Biomass–to-Liquid (BtL) plant in Kemi, Northern Finland. The commercial operation for the production of biodiesel and naphtha via Fischer-Tropsch synthesis is expected to start at the end of 2016.

Linde Engineering Dresden acquired the Carbo-V biomass gasification technology (earlier post) of the insolvent (earlier post) Choren Industries GmbH from the insolvency administrator in February 2012. (Earlier post.) The agreement with Forest BtL is the first licensing agreement following the acquisition and the consolidation of the technology into Linde’s portfolio.

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Southern Research Institute wins $1.5M DOE award to test new coal-biomass-to-liquids method; seeking to reduce cost and environmental impact

January 08, 2013

Southern Research Institute has entered into a $1.5-million cooperative agreement with the US Department of Energy to test an innovative method for producing liquid transportation fuels from coal and biomass, thereby improving the economics and lifecycle impacts of coal-to-liquid (CTL) and coal-biomass-to-liquid (CBTL) processes.

The novel approach eliminates the conventional Fischer-Tropsch (FT) product upgrading and refining steps and enhances the ability of CTL and CBTL processes to compete with petroleum-based processes.

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Muons and ADNA proposing using accelerator-driven subcritical reactor for heat for production of synthetic fuels and chemicals

December 28, 2012

Gemstar
Functional elements of the GEM*STAR reactor. Source: Muons, Inc. Click to enlarge.

Muons, Inc., a private-sector high-energy accelerator physics firm, and ADNA (Accelerator-Driven Neutron Applications) Corp., are proposing using spent nuclear fuel (SNF), natural uranium, or excess weapons-grade plutonium (W-Pu) in a proposed GEM*STAR accelerator-driven subcritical reactor (ADSR) to provide the process heat and steam for the Fischer-Tropsch production of synthetic diesel from natural gas and other carbonaceous feedstocks (e.g., biomass or coal).

An initial proposed plant using GEM*STAR’s with the Fischer-Tropsch process would produce 70 million gallons of diesel fuel per year at an estimated cost of production of less than $2.00 per gallon, according to the company, while also dealing with the issue of waste nuclear materials.

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EC awards €1.2B from NER300 “Robin Hood” mechanism for 23 renewable energy projects; 5 advanced biofuel projects targeted for €516.8M

December 20, 2012

The European Commission awarded more than €1.2 billion (US$1.6 billion) funding to 23 highly renewable energy demonstration projects—including five advanced biofuels projects with maximum combined funding of €516.8 million (US$687 million), or 43% of the total—under the first call for proposals for the NER300 program.

Funding for the program comes from the sale of 300 million emission allowances from the New Entrants Reserve (NER) (hence the name) set up for the third phase of the EU Emissions Trading System (ETS). The funds from the sales are to be distributed to projects selected through two rounds of calls for proposals, covering 200 and 100 million allowances respectively.

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DOE seeks input on barriers to thermochemical liquefaction conversion of biomass to drop-in transportation fuels

November 22, 2012

The US Department of Energy (DOE) has issued a Request for Information (RFI) (DE-FOA-0000796) to garner input from researchers in industry, academia, and other interested biofuels stakeholders to identify key technical barriers in converting biomass via thermochemical direct liquefaction pathways to transportation fuels in the gasoline, diesel, and jet fuel ranges.

Thermochemical direct liquefaction pathways are unique in their ability to accept readily widely varied non-food, high-impact biomass and to produce bio-oil feedstocks that may be further processed into a range of hydrocarbons that are similar to those found in crude oil derived products, DOE notes. This enables the production of gasoline, diesel, and jet range fuels and other co-products such as heating oil and chemicals. These technologies also have the potential to supplement petroleum-derived streams within a refinery.

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NREL/Chevron team characterizes chemical composition and properties of renewable diesels derived from FT, hydrotreating, and fermentation of sugar

November 21, 2012

A team from the US National Renewable Energy Laboratory (NREL) and Chevron Corporation has examined the chemical composition and properties of several diesel fuels and blendstocks derived from Fischer−Tropsch (FT) synthesis, hydroisomerization of lipids, and fermentation of sugar via the terpenoid metabolic pathway.

In a paper published in the ACS journal Energy & Fuels, they report that the fuels consisted almost entirely of normal and iso-paraffins, with very low levels of residual oxygen impurities (below 0.1 mass %). All of the renewable and synthetic diesel fuels have significantly lower density than typical for a petroleum-derived diesel fuel. As a result, they have slightly higher net heat of combustion on a mass basis (2%−3% higher), but lower heat of combustion on a volume basis (3%−7% lower). Two critical diesel performance properties—cetane number and cloud point—were correlated with iso-paraffin content and chain length.

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DOE issues request for information on conversion technologies for advanced hydrocarbon biofuels, feedback on draft CTAB roadmap

November 01, 2012

The US Department of Energy (DOE) has issued a request for information (RFI) (DE-FOA-0000775) to obtain input from stakeholders and the research community regarding technologies for the deconstruction of lignocellulosic biomass to intermediates and for the upgrading of biomass derived intermediates to hydrocarbon transportation fuels and blendstocks.

DOE is interested in stakeholder input specifically regarding: (1) the production of hydrocarbon biofuels or biofuel precursors from organisms that use lignocellulosic sugar as a carbon source (not including ethanol and butanol); the production of biofuels and biofuel oxygenates from lignocellulosic sugar or carbohydrate derivatives using catalytic means; the production of biofuels from bio-oil produced via direct liquefaction pathways (such as, but not limited to, processes like fast pyrolysis and hydrothermal liquefaction); and the production of lignocellulosic sugars from biomass using non-enzymatic processes.

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Researchers use PEM fuel cell reactor to convert biomass-derived acetone into isopropanol; new biomass to fuels pathway

October 03, 2012

A team from the University of Wisconsin-Madison, University of Massachusetts-Amherst and Gwangju Institute of Science and Technology of South Korea has demonstrated the feasibility of using proton-exchange-membrane (PEM) reactors electrocatalytically to reduce biomass-derived oxygenates into renewable fuels and chemicals.

George Huber, UW-Madison professor of chemical and biological engineering, and his collaborators used a PEM fuel cell reactor to reduce the model biomass compound acetone into isopropanol— a chemical compound with a wide variety of pharmaceutical and industrial applications, including as a gasoline additive—on an unsupported platinum cathode. The advance paves the way for researchers to convert biomass molecules such as glucose into hexanes, which are significant components of gasoline currently derived by refining crude oil.

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FT and FT blends significantly reduce gaseous and particulate emissions compared to conventional JP-8 fuel in helicopter engine

August 05, 2012

Using Fischer-Tropsch (FT) synthetic fuel or blend can significantly reduce gaseous particulate matter and gaseous emissions compared to standard military jet (JP-8) fuel when used in a T63 gas-turbine helicopter engine, according to a new study by a team from the Center for Atmospheric Particle Studies, Carnegie Mellon University and their colleagues from Penn State Grater Allegheny, the University of Miami, and the US Air Force Research Laboratory.

The goal of their study was to understand how alternative fuels affect the primary PM emissions, the semi-volatile nature of the these emissions, and the potential for the emissions to form secondary PM. The team characterized particle and gaseous emissions using three fuels: standard military jet fuel (JP-8), Fischer–Tropsch (FT) synthetic fuel, and a 50:50 blend of each. A paper on the results is published in the ACS journal Energy & Fuels.

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RAND reports suggest US DoD use less petroleum fuel to deal with high prices, not count on alternatives

June 20, 2012

According to three new reports on “Promoting International Energy Security” issued by the RAND Corporation, because the energy purchases made by the US Department of Defense are not large enough to influence world oil prices—despite DoD requiring considerable amounts of fuel to function—cutting fuel use is the only effective choice to reduce what the Pentagon spends on petroleum fuels.

From a cost perspective, the potential of alternative fuels is of limited, if any value, according to the lead report written by James Bartis, a RAND senior policy researcher. However, the US military can play an important role in promoting stability in major oil producing regions and by helping protect the flow of energy through major transit corridors and on the high seas, the reports suggest.

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