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[Due to the increasing size of the archives, each topic page now contains only the prior 365 days of content. Access to older stories is now solely through the Monthly Archive pages or the site search function.]

POSTECH, Hyundai team develops new more thermally robust catalyst for NOx reduction with diesel engines

January 23, 2017

A team from Pohang University of Science and Technology (POSTECH) in S. Korea, with colleagues from Hyundai Motors’s R&D group and the University of St. Andrews in the UK has developed a new, more thermally robust catalyst for NOx aftertreatment systems for diesel engines. A paper on their work is published in the journal Angewandte Chemie International Edition.

The catalyst—divalent copper ions fully exchanged into high-silica LTA zeolites(Cu-LTA)—demonstrated excellent maintenance of activity for NOx reduction with NH3 under vehicle-simulated conditions even after hydrothermal aging at 900 °C, a critical temperature that the current commercial Cu-SSZ-13 catalyst cannot overcome owing to thermal deactivation.

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CARB releases Midterm Review of ZEV regulation, LEV III GHG and PM standards; calls for post-2025 standards

January 19, 2017

When the California Air Resources Board (ARB) adopted the Advanced Clean Cars (ACC) program in 2012 (earlier post), the agency committed to conduct a comprehensive midterm review of three elements of the program: the zero-emission vehicle (ZEV) regulation; the 1 mg/mi particulate matter (PM) standard; and the light-duty vehicle greenhouse gas standards for 2022 and later model years. ARB has now released the Midterm Review of Advanced Clean Cars Program—an extensive evaluation of the California passenger vehicle market and technology.

The Review finds that the greenhouse gas (GHG) emission standards currently in place for model years 2022-2025 are readily feasible at or below the costs estimated back in 2012. The report also finds that ZEV technology has seen significant development that, in many cases, is beyond what was envisioned just four years ago. The report indicates that existing programs in California will add at least 1 million zero-emission vehicles on its roads and highways by 2025.

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GM expands B20 biodiesel lineup with new cars, crossovers and trucks

January 18, 2017

General Motors is expanding its portfolio of B20-capable vehicles to include cars and crossovers, and will field the industry’s most expansive lineup of diesel-powered vehicles in 2017, John Schwegman, director of commercial product and medium duty for GM Fleet, announced at the National Biodiesel Conference.

Chevrolet offers the industry’s broadest lineup of B20-capable diesel propulsion for fleet, commercial and retail customers, including: Express full-size vans; Silverado HD full-size pickups; the Colorado mid-size pickup; the Low Cab Forward commercial truck; the 2017 Cruze compact car and the 2018 Equinox compact crossover.

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DOE Co-Optima initiative publishes report reviewing first 12 months; progress on fuels and engines

January 16, 2017

The US Department of Energy’s (DOE’s) Co-Optima initiative—a broad, joint effort to co-optimize the development of efficient engines and low greenhouse-gas fuels for on-road vehicles with the goal of reducing petroleum consumption by 30% by 2030 beyond what is already targeted (earlier post)—has published a year-in-review report for FY 2016—the initiative’s first 12 months.

Co-Optima’s premise is that current fuels constrain engine design—and thus engine efficiency. The researchers suggest that there are engine architectures that can provide higher thermodynamic efficiencies than available from modern internal combustion engines; however, new fuels are required to maximize efficiency and operability across a wide speed/load range. The report details the technical progress in a selection of projects across the initiative’s two main thrusts: spark ignition (SI) and advanced compression ignition (ACI).

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U of Birmingham scientists launch project to tackle global clean cold challenge

Scientists from the University of Birmingham launched a major research project to investigate how “clean cold” could help to achieve almost all of the United Nations’ (UN) global Sustainable Development Goals. The 17 Global Goals include abolishing poverty and hunger; providing good healthcare and education; raising peoples’ quality of life; and cleaning up the environment, while promoting economic growth.

Clean cooling technologies, which can support environmentally sustainable cold chains, include Dearman’s zero-emission transport refrigeration system (earlier post); solar-driven cooling for pack-houses; and even small transportable ammonia-water absorption refrigeration which can be used to transport medicine.

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Achates Power building 2.7L opposed-piston light-duty engine; exceeding CAFE 2025, Tier 3 targets at lower cost

January 13, 2017

Stemming from a major project partially funded with a $9-million grant from the Advanced Research Projects Agency - Energy (ARPA-E) to develop an opposed-piston two-stroke gasoline compression ignition engine (OPGCI) (earlier post), Achates Power announced it is developing a 2.7-liter, 3-cylinder (i.e., six-piston) light-duty version of its opposed piston engine (OPE) in both diesel- and gasoline-fueled versions. Achates will demonstrate the engine in 2018 in a driveable light-duty truck.

The 2.7-liter compression-ignition OPE will will be 30-50% more fuel efficient than comparable diesel and gasoline direct injection engines, reduce emissions and cost less than alternative technologies under development for meeting 2025 CAFE fuel economy and Tier 3 emission targets.

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ICCT: New RDE regulations not enough to control diesel car NOx fully; additional actions required

Real-world NOx emissions from new diesel cars could still exceed the Euro 6 emission limit of 80 mg/km by a factor of three or more, even after the new Real-Driving Emissions (RDE) regulation takes effect, according to a new white paper released by the International Council on Clean Transportation (ICCT). However, taking specific actions beyond those mandated in the regulation—such as introducing spot checks for randomly selected vehicles and expanding the range of driving conditions covered by RDE testing—could reduce new diesel car NOx emissions to 96 mg/km—just 1.2 times the Euro 6 limit—by 2022.

For the study, the team analyzed an extensive set of diesel car emissions data using modeling of the boundary conditions of the RDE regulation. The researchers also examined the impact of ICCT’s proposed modifications.

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Oberon Fuels, Mack Trucks, and New York City Department of Sanitation begin first customer demonstration of a DME-powered Mack Truck

January 12, 2017

Oberon Fuels, a producer of clean-burning Dimethyl Ether (DME) transportation fuel (earlier post), announced the first customer demonstration of a DME-powered Mack truck, a Mack Pinnacle. Oberon and Mack are working with the NYC Department of Sanitation (DSNY) to run the vehicle at the Fresh Kills Landfill and evaluate performance and overall drivability. The test is the first step in the city’s evaluation of both DME trucks and DME fuel as a potential long-term strategy to help reduce greenhouse gas emissions by 80% by 2050 and to achieve the city’s goal of sending zero waste to landfill by 2030.

The goal of the demonstration is to gather data on the use of DME fuel and vehicles in urban, heavy-load fleets. At scale, such a program could convert hundreds of thousands of tons of organic waste into clean fuel, reducing emissions, waste, and costs for cities while improving overall air quality and creating jobs.

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EPA and CARB charge Fiat-Chrysler with using undeclared emission control devices in 3.0L diesels

The US Environmental Protection Agency (EPA) issued a notice of violation (NOV) to Fiat Chrysler Automobiles N.V. and FCA US LLC (collectively FCA) for alleged violations of the Clean Air Act for installing and failing to disclose at least eight auxiliary emissions control devices (AECDs) in light-duty model year 2014-2016 Jeep Grand Cherokees and Dodge Ram 1500 trucks with 3.0-liter diesel engines sold in the United States. The undisclosed engine management software results in increased emissions of nitrogen oxides (NOx) from the vehicles, the agencies said. The allegations cover roughly 104,000 vehicles.

EPA is working in coordination with the California Air Resources Board (CARB), which has also issued a notice of violation to FCA. There are about 14,000 of the affected vehicles on the road in California. EPA and CARB have both initiated investigations based on FCA’s alleged actions.

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Renault Trucks working with metal 3D printing to reduce engine size and weight

The Renault Trucks Lyon Powertrain Engineering department is developing metal additive manufacturing—i.e., 3D metal printing—as a future engine manufacturing process. The aim of this project is to demonstrate the positive impact of metal additive manufacturing on the size and weight of an engine, said Damien Lemasson, project manager at Renault Trucks.

Renault has designed a prototype DTI 5 4-cylinder Euro 6 step C engine for 3D printing production; the ability of additive manufacturing to produce complex forms resulted in a 25% reduction in the number of components in the DTI 5 engine—a total of 200 fewer parts. The Renault engineers have also manufactured rocker arms and camshaft bearing caps by metal 3D printing and successfully bench-tested these for 600 hours inside a Euro 6 engine.

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WVU study fully characterizes pump-to-wheels methane emissions from HD natural gas vehicles and fueling stations

Researchers at West Virginia University have characterized pump-to-wheels methane emissions from heavy-duty (HD) natural-gas-fueled vehicles and the compressed natural gas (CNG) and liquefied natural gas (LNG) fueling stations that serve them. The study, published as an open-access paper in the ACS journal Environmental Science & Technology, greatly expands on very limited data on methane emissions from natural gas-fueled vehicles.

The WVU pump-to-wheels study is the first end-use paper in a collaborative scientific research series designed to measure and better understand the sources and amount of greenhouse-gas methane that is emitted across the natural gas supply chain.

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Volkswagen AG agrees to plead guilty and pay $4.3B in criminal and civil penalties; 6 execs and employees indicted

January 11, 2017

Volkswagen AG has agreed with the US government to resolve criminal and federal environmental and other civil claims against the company relating to the diesel emissions cheating débâcle. As part of the resolution, Volkswagen has agreed to plead guilty to three criminal felony counts, to pay penalties and fines totaling $4.3 billion, and to a series of measures to further strengthen its compliance and control systems, including the appointment of an independent monitor for a period of three years.

In addition, a federal grand jury in the Eastern District of Michigan returned an indictment charging six VW executives and employees for their roles in the nearly 10-year conspiracy.

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Eighth generation Toyota Camry makes its debut in Detroit

January 09, 2017

Toyota unveiled the eighth-generation Camry in Detroit at the North American International Auto Show (NAIAS). Sold in more than 100 countries, the Toyota Camry is the most popular mid-size sedan in the world and is the segment leader in many global markets where it is available. Introduced in Japan in 1982, the Camry was Toyota’s first mass-produced vehicle with a transverse engine layout.

The new Gen8 Camry utilizes TNGA (Toyota New Global Architecture) which represents a completely new strategy to the way the company designs, engineers, and packages its vehicles. TNGA retains all of Toyota’s traditional values of superlative build quality and safety while injecting a fun driving experience that plays on all the senses. The physical manifestation is the usage of a new engine, transmission and GA-K platform.

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2018 Ford F-150 features new engine line-up, with all-new 3L diesel; start-stop standard; more ADAS

January 08, 2017

Three years after first introducing the high-strength, military-grade, aluminum-alloy-bodied Ford F-150, Ford is presenting the new 2018 F-150. The best-selling pick-up features new front and rear styling, advanced driver assistance technologies—including available Pre-Collision Assist with Pedestrian Detection—and improved engines. The new engines include an all-new 3.0-liter Power Stroke V6 turbo diesel and enhanced V6 and V8 gasoline engines.

Ford is previewing the new truck on Sunday during the FOX NFL Wildcard Pregame Show and will reveal it on Monday at the North American International Auto Show in Detroit.

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EPA and CARB approve emissions modification for Gen 3 VW 2.0 liter diesel vehicles

January 06, 2017

The US Environmental Protection Agency (EPA) and California Air Resources Board (CARB) approveda remedy proposed by Volkswagen that will reduce the excess NOx emissions from the Generation 3 (MY 2015) diesel 2.0 liter vehicles. With the approval, VW can offer vehicle owners the choice to keep and fix their car, or to have it bought back.

This modification will reduce excess emissions from the affected vehicles by 80-90%. The test data and technical information VW submitted to EPA and CARB demonstrated that the emissions modification being approved will not affect vehicle fuel economy, reliability, or durability. EPA and CARB confirmed those conclusions through independent testing and analysis at their own laboratories.

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ICCT: real-world NOx from Euro 6 diesel passenger cars more than 2x Euro VI diesel trucks

In Europe, the average amount of NOx present in exhaust emissions from modern diesel passenger cars under real-world conditions is more than double the levels from modern trucks and buses, according to a new briefing paper released by the independent research organization International Council on Clean Transportation (ICCT).

The ICCT paper shows data for 24 Euro VI buses and trucks, some tested on a chassis dynamometer by the Technical Research Centre of Finland (VTT), and others tested on-road using portable emissions testing equipment by the German type-approval agency KBA. On average, NOx emissions of the heavy-duty vehicles tested were approximately 210 mg/km. Currently, NOx emissions of Euro 6 diesel passenger cars under real-world driving conditions are approximately 500 mg/km, as determined by testing carried out by KBA and other European type-approval agencies. In addition, the average conformity factor—the ratio of the test result to the regulatory limit—for the heavy-duty engines was less than 1, meaning that on-road emissions stayed below the Euro VI engine type-approval test limits.

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Ford adding hybrid F-150 & Mustang, PHEV Transit, new BEV SUV by 2020; $700M for Flat Rock for EV production; cancels $1.6B Mexico plant

January 03, 2017

Ford detailed seven of the 13 new global electrified vehicles it plans to introduce in the next five years, including hybrid versions of the iconic F-150 pickup and Mustang in the US, a plug-in hybrid (PHEV) Transit Custom van in Europe and a fully electric SUV with an expected range of at least 300 miles (483 km) for customers globally.

The automaker also announced plans to invest $700 million to expand its Flat Rock Assembly Plant in Michigan into a factory that will build high-tech autonomous and electric vehicles along with the Mustang and Lincoln Continental. The moves are part of a $4.5 billion investment in electrified vehicles by 2020.

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Infiniti’s QX50 Concept to debut in Detroit; potential application for VC-Turbo variable compression ratio engine; autonomous drive support

December 30, 2016

Infiniti will stage the world premiere of the QX50 Concept mid-size premium SUV at the 2017 North American International Auto Show in Detroit; the concept showcases the brand’s vision for a next-generation mid-size premium SUV and also demonstrates a potential application for Infiniti’s production-ready VC-Turbo variable compression ratio engine (earlier post).

Infiniti’s QX50 Concept also previews the brand’s roll out of its autonomous drive support technologies. Central to the strategy for the development of all future autonomous drive support systems is that they should ensure the driver retains ultimate control over the vehicle—in keeping with Infiniti’s focus on driver engagement—while providing a proactive approach to safety.

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DOE awarding up to $7M to 8 universities for co-optimization of fuels and engines: Co-Optima

December 29, 2016

The US Department of Energy (DOE) will award up to $7 million to projects at eight universities to accelerate the introduction of affordable, scalable, and sustainable high-performance fuels for use in high-efficiency, low-emission engines.

Under the Co-Optimization of Fuels and Engines (Co-Optima) initiative (earlier post), DOE’s Bioenergy Technologies Office and Vehicle Technologies Office are collaborating to maximize energy savings and on-road vehicle performance, while significantly reducing transportation-related petroleum consumption and harmful emissions. The goal is to reduce petroleum consumption by 30% by 2030 beyond what is already targeted.

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Sandia Labs forms Spray Combustion Consortium to improve engine design

December 22, 2016

Sandia National Laboratories has formed an industry-funded Spray Combustion Consortium to better understand fuel injection by developing modeling tools. Control of fuel sprays is key to the development of clean, affordable fuel-efficient engines.

Intended for industry, software vendors and national laboratories, the consortium provides a direct path from fundamental research to validated engineering models ultimately used in combustion engine design. The three-year consortium agreement builds on Department of Energy (DOE) research projects to develop predictive engine fuel injector nozzle flow models and methods and couple them to spray development outside the nozzle.

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Volkswagen Group receives all approvals from KBA for NOx fixes for EA189 TDI engines

The Volkswagen Group has now received all necessary official approvals within the remit of the German Federal Motor Transport Authority (KBA) for the modification of diesel vehicles with type EA189 engines. (Earlier post.) In close consultation with the relevant authorities, the Group brands concerned will successively notify European and international vehicle owners in the weeks ahead. All customers will then be able to make an appointment in the short term to have their vehicles modified at an authorized service center of their choice.

In Germany, customers are being notified in a two-step process. In the first step, all affected owners received a letter agreed with the authorities back in spring, notifying them that their vehicles are affected by the modification. Now that the German Federal Motor Transport Authority (KBA) has approved the technical solutions for all models, customers are to be requested with a second letter to arrange an appointment with a partner workshop of their choice.

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Volkswagen reaches agreement with US and California on 3.0L diesels; $225M to environmental remediation, $25M to CA ZEV

December 20, 2016

Volkswagen AG and Volkswagen Group of America, Inc. reached an agreement with the US Department of Justice (DOJ) on behalf of the Environmental Protection Agency (EPA) and the State of California, by and through the California Air Resources Board (CARB) and the California Attorney General, to resolve civil claims regarding approximately 83,000 affected 3.0L TDI V6 diesel engine vehicles in the United States (almost 15,000 of them in California).

The agreement, in the form of a proposed Consent Decree (national version, California version), is subject to the approval of Judge Charles R. Breyer of the United States District Court for the Northern District of California, who presides over federal Multidistrict Litigation (MDL) proceedings related to the diesel matter in the United States. The proposed agreement would allow Volkswagen to recall more than 75% of affected 3.0L TDI V6 vehicles (approximately 63,000) to bring them into compliance with the emissions standards to which they were certified, if appropriate modifications are approved by EPA and CARB.

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DOE to award almost $20M to new research and development projects for advanced vehicle technologies

December 15, 2016

The US Department of Energy (DOE) is issuing a program-wide funding opportunity (DE-FOA-0001629) for the Vehicle Technologies Office of up to $19.7 million, subject to appropriations, to support research and development of advanced vehicle technologies, including batteries, lightweight materials, and advanced combustion engines, as well as innovative technologies for energy efficient mobility.

The funding opportunity seeks projects in four areas of interest that apply to light, medium, and heavy-duty on-road vehicles, energy efficient mobility, and transportation infrastructure systems Battery500 Seedling Projects; Integrated Computational Materials Engineering Predictive Tools for Low-Cost Carbon Fiber; Emission Control Strategies for Advanced Combustion Engines; and Energy Efficient Mobility Research and Development.

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DARPA awards LiquidPiston $2.5M to advance further X4 rotary engine prototype

December 14, 2016

The US Defense Advanced Research Projects Agency (DARPA) has awarded LiquidPiston Inc. $2.5 million to continue development of a new, patented, high-efficiency, lighter-weight rotary engine.

LiquidPiston, a developer of advanced combustion engine technology, received the award for the first phase of a program to realize the full capability of its patented high-efficiency hybrid cycle (HEHC) engine. This is the second award DARPA has made to LiquidPiston in the past 18 months, following an earlier test program for a different LiquidPiston rotary engine prototype, which achieved promising results. (Earlier post.)

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Honeywell Transportation Systems Forecast: turbocharged vehicles to account for 48% of annual global sales by 2021; electric boosting emerges

December 09, 2016

Honeywell’s Transportation Systems Forecast projects that turbocharged vehicles will acount for 48% of annual global sales by 2021, up 9 percentage points from 2016. This annual sales estimate, combining both passenger and commercial vehicles, would add more than 232 million turbocharged vehicles globally between 2017 and 2021—an increase of 35% from today.

This year’s forecast recognizes an industry trend for slightly bigger engine sizes in Europe and China as automakers adapt powertrain strategies to tackle updated emissions regulations developed for real-world driving conditions. In these regions, a typical powertrain is a three- or four-cylinder engine with a displacement size between 1.2 liters and 1.7 liters. By rightsizing engines with available technologies, automakers are able to continue applying the benefits of smaller turbocharged engines while fine-tuning powertrain systems to further optimize fuel economy, emissions and performance.

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Cummins Westport ISB6.7 G midrange natural gas engine now in full production

Cummins Westport’s ISB6.7 G, a 6.7 liter midrange, factory-built natural gas engine is now fully available as a production engine for shuttle bus, medium duty truck, and vocational applications in North America. (Earlier post.) As previously announced, the engine has been available for school bus applications since May 2016 from Thomas Built Buses. The 6.7 liter engine platform has large OEM availability for midrange trucks, vocational trucks and mid size buses and the expansion of applications potentially available for the ISB6.7 G engine more than doubles its addressable market.

The ISB6.7 G is based on the Cummins ISB6.7 diesel engine platform, the industry leader in the Cummins midrange engine family, and operates exclusively on natural gas, including compressed, liquid, or renewable natural gas (RNG). The ISB6.7 G is the second engine from Cummins Westport (CWI) to receive emission certification from the US Environmental Protection Agency (EPA) and the Air Resources Board (ARB) in California for meeting the Optional Low NOx Emissions standards.

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Toyota unveils new TNGA-based engines and transmissions and improved hybrid systems; deployment begins in 2017

December 06, 2016

In Japan, Toyota Motor Corporation unveiled new advanced engines and transmissions and further evolved hybrid systems based on the Toyota New Global Architecture (TNGA). Toyota intends to deploy these new powertrain units in a rapidly broadening range of vehicle models, starting in 2017. The new units will feature in 60% or more of vehicles sold annually in Japan, United States, Europe and China in 2021, reducing CO2 emissions in those markets by 15% or more.

Within the five years to the end of 2021, Toyota plans to introduce 17 versions of nine new engines; 10 versions of four transmissions, including multi-geared automatic transmissions and a new kind of continuously variable transmission; and 10 versions of six hybrid systems.

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New ORNL hardware-in-the-loop capability to integrate advanced combustion, new fuels, and electrification pathways

December 02, 2016

A multi-disciplinary team of researchers at Oak Ridge National Laboratory (ORNL) has developed a new testing capability which integrates a driver model, full vehicle model, and hardware to explore the synergies of advanced combustion, new fuels, and emerging hybrid vehicle architectures over real-world drive cycles. This new facility is focused on low temperature combustion engines but builds upon the powertrain-in-the-loop expertise established with the Vehicle Systems Integration Laboratory (VSI) at ORNL.

The transient advanced combustion laboratory is initially supporting research on the potential of low temperature combustion modes with new fuel and vehicle technologies. The hardware-in-the-loop setup includes a transient dynamometer cell (AVL 300 kW AC) with a low-temperature combustion (LTC) multi-cylinder engine instrumented for combustion and emissions analysis. The light-duty diesel engine used in these experiments (earlier post) was modified for dual-fuel use for port fuel injection of low-reactivity fuel (i.e. gasoline, ethanol etc.) and a high-reactivity fuel (i.e. diesel, biodiesel etc.).

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Eco-Motive reveals prototype H-Motor dual fuel engine; road testing to begin soon

Eco-Motive, a startup developing what it calls the first dual-fuel “H” engine (earlier post), revealed photos of a full-scale prototype of the Eco-Motive H-Motor. The prototype was completed in February 2016 and was built to reflect the engine configuration when installed in a vehicle; testing in driving applications will begin soon.

The H-shaped engine has parallel left-side and right-side vertical inline piston banks, each with a crankshaft and pistons, cylinder head, and individual fuel feeds, but sharing a common power transmission system. The H-motor—essentially two separate engines housed within the same engine block—can be powered by either gasoline or compressed natural gas (CNG), at the driver’s decision.

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Ford to offer cylinder deactivation for 1.0L EcoBoost in 2018; 6% fuel economy boost; global first for a 3-cylinder

November 30, 2016

Ford will offer the multi-award-winning 1.0‑liter EcoBoost gasoline engine with innovative cylinder deactivation technology for further reducing CO2 emissions and improving fuel efficiency by up to 6%. Ford had been investigating different cylinder deactivation approaches for the 1.0L EcoBoost in collaboration with the Schaeffler Group. (Earlier post.)

The 1.0L EcoBoost with cylinder deactivation will debut in early 2018, becoming the first production three-cylinder engine with that fuel-saving feature. The accomplishment is delivered through innovative engineering by Ford engineers across Europe, and counters industry opinion that a three-cylinder, variable capacity engine could not deliver the refinement needed for passenger car applications.

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Update on DOE Co-Optima project to co-optimize fuels & engines; goal of 30% per vehicle reduction in petroleum

November 28, 2016

In October 2015, the US Department of Energy’s (DOE) launched a broad, joint effort to co-optimize the development of efficient engines and low greenhouse-gas fuels for on-road vehicles with the goal of reducing petroleum consumption by 30% by 2030 beyond what is already targeted. (Earlier post.) The intended application is light-, medium-, and heavy-duty markets including hybrid architectures.

The Co-Optima project team, which is leveraging the technical contributions of nine of DOE’s 17 national laboratories, has grown to more than 130 researchers, according to Robert Wagner, Director of the Fuels, Engines, and Emissions Research Center at Oak Ridge National Laboratory (ORNL), and a member of the Co-Optima leadership team, in a briefing at the lab earlier this month. In August 2016, DOE announced funding of up to $7 million further to support the initiative.

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Volvo Cars’ 90 Series cars receive powertrain, safety and connectivity updates including Android Auto

November 23, 2016

Volvo Cars is updating its 90 series cars with new powertrain, safety and connectivity updates. The new Drive-E powertrain variants include a D3 4-cylinder diesel engine coupled to a new manual 6-speed transmission; estimated fuel economy is 4.3 l/100 km (54.7 mpg US) NEDC in the S90 with emissions down to 114 g/km CO2.

A new automatic 6-speed transmission coupled to the D3 will deliver 114 g/km CO2 and 4.3 l/100 km. The D3 will also now be available with All-Wheel Drive.

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Chevrolet and GMC expand alternative fuel fleet offerings; expanded CNG/LPG lineup

November 22, 2016

Chevrolet and GMC are partnering with Power Solutions International, Inc. (PSI) to introduce heavy-duty pickups and full-size vans powered by 6.0-liter V-8 compressed natural gas (CNG) and liquefied petroleum gas (LPG)-capable engines starting in the first quarter of 2017. Chevrolet also will offer CNG and LPG versions of its new Low Cab Forward commercial truck.

The announcement follows the selection of PSI, based in Wood Dale, Illinois, as General Motors Fleet’s preferred upfitter for CNG and LPG trucks. PSI is one of North America’s largest and most experienced providers of integrated turn-key, alternative-fuel powertrain solutions.

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ICCT: 2025 target average of 70 g/km CO2 for new cars in EU feasible and economical; more so with electric drive

A 2025 CO2 target of an average 70 g/km for new cars in the EU could be met with very little electrification and with an average payback period of less than 4 years, according to a new study by the International Council on Clean Transportation (ICCT). However, transitioning soon to electric drive could lower manufacturers’ compliance costs by as much as €500 (US$532) per vehicle in 2025.

Under current European Union regulations, average new car CO2 emissions must decrease from the present 120 grams per kilometer (g/km) to 95 g/km by 2021. Although no further reductions are presently mandated, new targets for 2025 and 2030 are under discussion in Brussels. In 2013 the European Parliament recommended an “indicative range” of 68–78 g/km for 2025, while holding out the possibility that even lower targets should be considered if justified.

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Big Blue Bus receives nearly $900K to purchase 58 new Cummins-Westport Near-Zero NOx engines

In California, Big Blue Bus (BBB) will receive $870,000 from the Mobile Source Air Pollution Reduction Review Committee’s (MSRC) Near Zero Engine Incentive Program. Big Blue Bus will use the grant approved by the MSRC partially to fund the purchase of 58 new Cummins-Westport 8.9L ISL G Near-Zero (NZ) 0.02 NOx engines. The NZ engine is the first mid-range engine in North America to receive emission certifications from both the US Environmental Protection Agency (EPA) and California Air Resources Board (ARB) meeting the 0.02 g/bhp-hr optional Near Zero NOx Emissions standards. (Earlier post.)

The new engines will be installed over a period of 3 to 4 years, at a rate of 12 to 18 buses per year.

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Qoros Auto unveils drivable engineering development car with QamFree engine; near +50% boost in power & torque, -15% fuel consumption

November 20, 2016

At the 2016 Guangzhou Auto Show, Qoros Auto introduced the first drivable engineering development car—a modified Qoros 3 hatchback—equipped with the QamFree engine featuring FreeValve’s Pneumatic-Hydraulic-Electric-Actuator (PHEA) technology. (Earlier post.) FreeValve AB is a sister company to Koenigsegg Automotive.

Qoros debuted the Qamfree engine with FreeValve technology in a concept car at the Beijing Motor Show in April 2016. “Called QamFree” in the Qoros application, FreeValve uses PHEA technology to replace the traditional camshaft-based method of controlling valve operation in an internal combustion engine. This results is much more precise and completely customizable control over valve duration and lift, on both the intake and exhaust sides.

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DOE to issue $47M FY17 Vehicle Technologies program-wide funding opportunity

November 17, 2016

The US Department of Energy (DOE) will soon issue its FY17 Vehicle Technologies Program Wide Funding Opportunity Announcement (DE-FOA-0001701). The FOA will have estimated funding of $47,150,000; DOE expects to post the full announcement (DE-FOA-0001629) in December.

DOE’s Vehicle Technologies Office supports a broad technology portfolio of advanced highway transportation technologies. Research, development, and deployment efforts are focused on reducing the cost and improving the performance of a mix of near- and long-term vehicle technologies including advanced batteries, power electronics and electric motors, lightweight and propulsion materials, advanced combustion engines, advanced fuels and lubricants, and other enabling technologies. The upcoming FOA may include the following areas of interest (AOI):

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Mazda unveils new CX-5 crossover; diesel engine version coming to NA in 2H 2017

Mazda Motor Corporation unveiled the all-new Mazda CX-5 crossover SUV. The fully redesigned model, on display at AutoMobility LA, will be launched in Japan in February before being rolled out to global markets.

The global powertrain lineup comprises the SKYACTIV-G 2.0 and 2.5 gasoline, and SKYACTIV-D 2.2 diesel engines. Mazda announced it will offer the SKYACTIV-D diesel in North America from the second half of 2017. This will be Mazda’s first diesel engine model in the North American market. The CX-5 also adopts G-Vectoring Control, the first of the SKYACTIV-VEHICLE DYNAMICS vehicle motion control technologies. (Earlier post.)

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Volkswagen unveils updated Golf; Millerized engines, semi-automated driving, digital cockpit and gesture control

November 10, 2016

Volkswagen presented a major update of the Golf in an event at the Autostadt in Wolfsburg. In addition to some design enhancements, the new Golf features new engines (including the Millerized 1.5L EA211 introduced at the Vienna Motor Symposium in April, earlier post), new assistance systems and a new generation of infotainment systems. As a world-first in the compact class, the top-of-the-range “Discover Pro” infotainment system can be operated by gesture control.

With its 9.2-inch screen it forms a conceptual and visual entity with the Active Info Display (digital instrument panel), which is also new to the Golf. (earlier post) The updated Golf is also one of the first compact cars to be available with semi-automated driving functions—the new Traffic Jam Assist function can guide the Golf at speeds of up to 60 km/h (37 mph) in strenuous stop-and-go traffic. It steers, brakes and accelerates the new Golf.

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Maersk Line, Ports of LA & Long Beach in 3-year project to measure air pollution benefits from $125M eco-upgrade; real-time tracking 24x7

Shipping company Maersk Line and the ports of Los Angeles and Long Beach are partnering to measure the environmental benefits of a $125-million upgrade for 12 Maersk container ships. This will involve the installation of high-tech equipment to track vessel emissions and energy efficiency over the next three years, enabling more transparency and ultimately reducing the environmental impact of vessels calling at the San Pedro Bay port complex.

The two ports are contributing a combined $1 million to real-time tracking systems that represent an industry leading application to pinpoint vessel emissions while ships are at sea and at berth. Unprecedented in its scope and scale, the three-year data collection and analysis project, called “The Connected Vessel Programme”, builds on the $125 million Maersk Line has invested in its “radical retrofit” program to reduce fuel consumption and increase the capacity of the vessels that regularly call at the San Pedro Bay ports.

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Argonne study on optimizing gasoline compression ignition at idle and low loads

November 09, 2016

Gasoline compression ignition—i.e., igniting gasoline purely by compression, as with a diesel, rather by using a spark—is a promising, high-efficiency, low-temperature combustion mode that offers low engine-out NOx and soot. (Earlier post.) GCI, however, is challenged by stable idle- to low-load operation (i.e., 0-2 bar BMEP) because it is challenging to ignite the low-reactivity gasoline purely through compression.

One way to address that challenge is through optimizing the injection system and injection strategy to ensure that the air-fuel mixture maintains a high level of reactivity. A team from Argonne National Laboratory now reports in a paper published in the International Journal of Engine Research on the effects of injector nozzle inclusion angle, injection pressure, boost, and swirl ratio on gasoline compression ignition combustion.

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ORNL-led team developing breakthrough high-temperature, high-strength Al alloy for advanced light-duty engines

November 08, 2016

A team led by researchers from Oak Ridge National Laboratory (ORNL) is developing a lower-cost cast aluminum (Al) alloy capable of at least a 50 ˚C temperature increase over the current cylinder head alloys 319 and 356 for use in light duty engines. The new alloy is also targeting a better than 25% increase in strength at 300 ˚C compared to the older alloys at 250 ˚C, as well as excellent hot tearing resistance.

The work, led by Dr. Amit Shyam at ORNL, is part of a 4-year project consisting of a CRADA partnership with FCA and foundry giant Nemak. (Earlier post.)

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DOE FY17 SBIR Phase I Release 2 topics include fuel cells, EV batteries, engines

The US Department of Energy (DOE) has announced the 2017 Small Business Innovation Research and Small Business Technology Transfer (SBIR/STTR) Phase I Release 2 topics, including three subtopics focused on hydrogen and fuel cell technologies. The fuel cell subtopics include innovative materials for bipolar plates; liquid organic hydrogen carriers; and emergency hydrogen refuelers.

The Phase I Release 2 topics also include four vehicle subtopics, including electric drive vehicle batteries; SiC device qualification for electric drive vehicle power electronics; fuel efficiency improvement technologies for conventional stoichiometric gasoline direct injection multi-cylinder internal combustion engines; and wide-range high-boost turbocharging system. Further, a technology transfer opportunity is the use of a new Argonne catalyst for reducing NOx.

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SAE REX: PHEVs and REEVs could open door for advanced combustion regime engines

November 07, 2016

Increased market penetration of plug-in hybrid electric vehicles (PHEVs) and range-extended electric vehicles (REEVs) across vehicle segments could present an opportunity for emerging advanced combustion regime engines, such as those using various low-temperature combustion modes, according to a number of presentations at the SAE 2016 Range Extenders for Electric Vehicles Symposium held last week in Knoxville.

The REEV or PHEV also may present opportunities for more novel power sources such as turbines (Wrightspeed), fuel cell stacks (Nissan) or aluminum-air batteries (Phinergy and Arconic), speakers suggested. The REX symposium was sponsored by Mahle; the organizers were from Oak Ridge National Laboratory and Mahle.

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Ricardo’s “deep” Miller cycle concept: Magma

November 01, 2016

In its new report on downsized and boosted gasoline engine technologies (earlier post) the ICCT highlighted Ricardo’s work on an “extreme” Miller cycle concept with high (13:1) compression ratio (CR) and central direct injection in a downsized boosted engine.

The basic architecture of “Magma” concept is a boosted four-stroke gasoline engine with four valves per cylinder. The Magma concept architecture closes the inlet valve early to reduce pumping losses. A mechanical supercharger and fixed-geometry turbocharger fill cylinders effectively. A long exhaust stroke then extracts maximum efficiency.

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ICCT-led analysis of turbocharged, downsized engine tech finds lower costs and greater benefits than 2012 EPA/NHTSA analysis; 48V, e-boost, Miller

October 31, 2016

A new white paper published by the International Council on Clean Transportation (ICCT), in collaboration with Eaton, Ricardo, JCI, BorgWarner, Honeywell, and the ITB Group, analyzes current turbocharged, downsized gasoline engine technology developments and trends.

The assessment, which relies on data from publicly available sources and data and information from the participating automotive suppliers, provides an update to the technology assessments performed by US Environmental Protection Agency (EPA) and National Highway Traffic Safety Administration (NHTSA) to inform the 2017–2025 fuel economy and GHG rule.

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JILA team identifies missing piece in how fossil fuel combustion contributes to air pollution

JILA physicists and colleagues have identified a long-missing piece in the puzzle of exactly how fossil fuel combustion contributes to air pollution and a warming climate. Performing chemistry experiments in a new way, they observed a key molecule that appears briefly during a common chemical reaction in the atmosphere. JILA a partnership of the National Institute of Standards and Technology (NIST) and the University of Colorado Boulder. Their paper appears in Science.

The reaction combines the hydroxyl molecule (OH, produced by reaction of oxygen and water) and carbon monoxide (CO, a byproduct of incomplete fossil fuel combustion) to form hydrogen (H) and carbon dioxide (CO2).

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Mercedes-Benz powering ahead with €3B strategic engine initiative; increasing electrification, 48V; diesel and gasoline; cylinder deactivation

October 30, 2016

Following the launch of the new Mercedes-Benz four-cylinder OM 654 diesel engine in spring 2016 in the E 220d (earlier post), 2017 will see the addition of four more members to the all-new family of engines: six-cylinder in-line engines in both diesel (OM 656) and gasoline (M 256) versions; a new four-cylinder gasoline engine (M 264); and a new biturbo V8 (M 176) with cylinder deactivation. Mercedes-Benz is investing a total of around €3 billion (US$3.3 billion) in its strategic engine initiative.

The scaling of state-of-the-art technologies and electrification options from 12 V to 48 V to high-voltage plug-in applications makes it possible to configure the appropriate powertrain for every vehicle. There will be world premieres for new advanced technologies, such as the Integrated Starter-Alternator (ISG); the 48 V electrical system; and the electric auxiliary compressor (eZV).

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2017 Audi A3 replaces 1.8L with Millerized 2.0L TFSI; better fuel economy, power and torque

October 25, 2016

The 2017 Audi A3 Sedan and Cabriolet models in the US are now available with Audi’s more efficient Millerized 2.0-liter TFSI engine (earlier post) and seven-speed S tronic dual-clutch transmission. The A3 sedan with 2.0-liter engine replaces the 1.8-liter engine previously offered on A3 front-wheel drive models.

This new 2.0-liter engine offers an increase of 16 hp and 21 lb-ft of torque compared to the previous generation A3 1.8T, along with EPA-estimated combined cycle fuel economy of 29 mpg (8.1 l/100km), compared to an EPA-rated 27 mpg (8.7 l/100 km) from the 2016 A3 with the 1.8-liter engine (a 7.4% improvement).

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Mercedes-Benz Vans shows pickup truck concepts; market launch in late 2017; diesel V6

Mercedes-Benz Vans unveiled two design variants of the Concept X-CLASS, previewing the coming X-Class pickup, in Stockholm. The introduction of the one-ton pickup with seating for up to 5 people will make Mercedes-Benz the first premium manufacturer to account for the changing customer requirements in the global segment of mid-size pickups.

With the pickup, Mercedes-Benz Vans will also expand its product range with a fourth model series. Daimler AG will make investments in the high nine figures (euro) in the new model series by the time of the market launch. The pickup will be launched in late 2017 in Europe under the name Mercedes-Benz X-Class. The key markets will be Argentina, Brazil, South Africa, Australia with New Zealand, and Europe.

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Study finds ethanol blending appears to reduce significantly genotoxic emissions from gasoline direct injection vehicles

October 24, 2016

A research team from Empa (Swiss Federal Laboratories for Materials Science and Technology) and the University of Applied Sciences Bern, Laboratory for Exhaust Emission Control, reports that ethanol blending appeared to reduce genotoxic emissions from a flex-fuel Euro-5 gasoline direct injection (GDI) vehicle (a Volvo V60 with a 1.6 L engine) under transient and steady driving conditions.

In a paper published in the ACS journal Environmental Science & Technology, the researchers reported that particle number emissions when operating the vehicle in the hWLTC (hot started worldwide harmonized light-duty vehicle test cycle) with E10 and E85 were lowered by 97% and 96% respectively compared with that of E0. CO emissions dropped by 81% and 87%, while CO2 emissions were reduced by 13 and 17%. Emissions of selected polycyclic aromatic hydrocarbons (PAHs) were lowered by 67–96% with E10 and by 82–96% with E85, and the genotoxic potentials dropped by 72% and 83%, respectively.

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ICL study of 39 new Euro-6 diesels finds huge variability in NOx emissions with an average 4.5x the type approval limit

October 21, 2016

A new study by researchers from Imperial College London(ICL) of 39 new Euro 6 diesel passenger cars has foundhuge variability” in the on-road NOx emissions of Euro 6 diesel passenger cars, with results ranging from 1 to 22 times the type approval limit. All but 2 exhibited higher NOx than the limit.

The average NOx emission from the test cars of 0.36 g km-1 equates to 4.5 times the type approval limit; this rose to 5.4 times for urban driving. They attributed the increase in urban cycle NOx emissions in part to more frequent acceleration events. (Urban driving emissions could be reduced by more effective management of traffic flows (e.g., earlier post), easing of congestion and promotion of eco-driving, though further work is required to confirm this, they suggested.)

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Toyota to produce hybrid transaxle and new gasoline engines in Poland; adjusting to shrinking diesel share in Europe

October 20, 2016

Toyota Motor Europe will start production of a hybrid transaxle in 2018 at Toyota Motor Manufacturing Poland (TMMP) in Walbrzych, and add two gasoline engines—a 1.5L in 2017 and a 2.0L in 2019—at Toyota Motor Industries, Poland (TMIP) in Jelcz-Laskowice. Combined, the new projects represent an additional investment of approximately €150 million (US$165 million), bringing the total investment to-date of Toyota’s manufacturing operations in Poland to more than €950 million (US$1 billion) since operations started in 2002.

The hybrid transaxle to be produced at TMMP is a key part of Toyota’s hybrid powertrain, and will be fitted with the 1.8L ZR engine. This hybrid engine equips all Toyota Auris and Auris Touring Sports Hybrid vehicles sold in Europe, and will equip the new crossover Toyota C-HR when it starts production at the end of this year.

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2017 Audi Q7 now available with 2.0-liter TFSI turbo-charged four-cylinder engine; lower entry point to premium SUV

Audi of America is offering a new 2.0-liter TFSI four-cylinder engine on 2017 Audi Q7 models. This new model, when equipped with the 2.0-liter engine, is half a second faster on the 0-60 mph sprint; nearly 500 pounds lighter; and up to 22% more fuel-efficient than the previous generation Q7 3.0T V6.

With the 2.0 TFSI, Audi is creating a value proposition that makes entry into the luxury full-size SUV more accessible. The starting MSRP ($49,000) (Premium trim) is $5,800 below the current entry point of $54,800 for the Premium 3.0 TFSI; pricing for the 2.0L Premium Plus trim starts at $53,000 ($1,800 below the current entry point and $5,800 below the Premium Plus 3.0 TFSI). The specifications of the 2.0- and 3.0-liter engined cars are virtually the same except for the engine; the inlays which are a mix of aluminum and wood on the lower and upper dash vs all wood; and 18-inch wheels instead of 19-inch wheels.

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Aeristech develops advanced 12V electric supercharger

October 14, 2016

UK-based electric forced induction specialist, Aeristech, has developed an advanced 12V electric supercharger system, eCharger. The new system makes use of Aeristech’s motor control technology to derive maximum pressure charging utility from the power available in conventional 12V vehicle architectures. The company introduced a 48V electric supercharger capable of continuous operation at high boost levels in 2015. (Earlier post.)

Designed to provide transient boost to support traditional mechanical forced induction systems, the 12V architecture enables the system to be integrated into existing driveline technologies. The product is currently in development, with validation testing set to begin in November 2016 and prototypes available for customer trials from January 2017.

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Cummins Westport begins production of ISL G Near Zero NOx natural gas engine; first commercially available near zero NOx MidRange engine

Cummins Westport Inc. (CWI) announced that orders are being processed and production of the ISL G Near Zero (NZ) NOx natural gas engine (earlier post) has commenced. The 8.9-liter ISL G NZ is the first MidRange engine in North America to receive emission certification from both US Environmental Protection Agency (EPA) and Air Resources Board (ARB) in California to meet the optional 0.02 g/bhp-hr. Near Zero NOx Emissions standards eight years in advance of the 2023 California Near Zero NOx schedule and contributing to California Clean Air initiatives.

Exhaust emissions of the ISL G NZ are 90% lower than the current EPA and ARB NOx limit of 0.2 g/bhp-hr and also meet the 2017 EPA greenhouse gas (GHG) emission requirements. CWI natural gas engines have met the 2010 EPA standard for particulate matter (0.01 g/bhp-hr) since 2001.

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HD REV powertrain company Wrightspeed gearing up for commercialization push

October 13, 2016

Wrightspeed Inc., a developer and manufacturer of advanced range-extended electric vehicle (REV) powertrains for heavy-duty applications (earlier post), is gearing up for a commercialization push with the appointent of four advanced engineering and commercialization executives. Tim Dummer, Greg Anderson, Erin Sawyer and Vlad Kalika are joining the Business Operations, Production and Engineering teams respectively. Recently relocated to an 110,000 ft2 manufacturing space in the emerging Alameda Point technology center, Wrightspeed is expanding to meet growing demand for its award-winning The Route REV powertrain systems.

The Wrightspeed Route is a Range-extended Electric Vehicle (REV) powertrain designed for original or retrofit applications that can be customized to fit a variety of heavy-duty platforms, replacing the engine, the transmission and the differential systems. The Route electric powertrain drives more low-end torque to the wheels than conventional diesel engines, with less fuel, less emissions, and less noise. The on-board microturbine generator, the Fulcrum (earlier post), is fuel-agnostic and eliminates range anxiety.

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BMW unveils Gen7 5 Series; more efficient gasoline and diesel units; plug-in hybrid 530e in 2017

BMW has unveiled the seventh generation of the BMW 5 Series Sedan, which will go on-sale in markets around the world in February 2017. The 5 Series has been a major hit for BMW, selling 7.6 million units since its first introduction in 1972. Further enhanced dynamics, assistance systems, connectivity and a new and innovative operating system are important new features in the latest generation, in addition to the new, more efficient powertrains.

The new 5 Series features TwinPower Turbo gasoline and diesel engines from the modular BMW EfficientDynamics family of power units. Two diesel engines and two gasoline variants will be available from launch, working in tandem with either rear-wheel drive or BMW xDrive intelligent all-wheel drive. In March 2017, a BMW 5 Series Sedan with plug-in hybrid drive system—the BMW 530e iPerformance—will join the line-up, offering extremely low CO2 emissions of just 46 g/km (2.0 l/100 km), based on the EU test cycle. System output is 185 kW/252 hp.

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VanDyne SuperTurbo and Allison Transmission collaborating to maximize benefits of downspeeding, supercharging and turbo compounding

October 12, 2016

VanDyne SuperTurbo Inc. and Allison Transmission Inc. are collaborating to co-develop a vehicle demonstrator. The companies plan to leverage the unique performance benefits of VanDyne’s mechanically driven turbocharger in combination with Allison’s TC10 transmission in a Class 8 tractor.

Through the deployment of advanced control techniques, the two technologies will maximize the benefits of engine downspeeding, efficient supercharging and turbo compounding. The primary objective of the collaboration is to demonstrate how these two products, when paired with an intelligently controlled vehicle, can reduce carbon dioxide emissions and improve fuel efficiency without sacrificing performance.

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Testing confirms Torotrak V-Charge variable drive mechanical supercharger enables more ambitious downsizing; 1.0L demo at Aachen

October 10, 2016

Independent on-engine test results have verified the simulation predictions that a Torotrak V-Charge variable drive mechanical supercharger enables more ambitious levels of engine downsizing. Compared to a current 1.5L GTDI engine producing 240 N·m torque, a 1.0L GTDI engine of the same Ford EcoBoost family outperformed the 1.5L version when fitted with a V-Charge unit.

The tests were carried out by the University of Bath Powertrain and Vehicle Research Centre (PVRC), using a Ford 1.0L EcoBoost engine, in a part-government funded program. The 1.0L engine with V-Charge delivered 250 N·m (184 lb-ft) torque, corresponding to a BMEP (Brake Mean Effective Pressure) of 31 bar.

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Ford used Convergent Science advanced modeling tool for EcoBlue diesel

The global automaker Ford used the combustion modelling tool CONVERGE CFD software package from Convergent Science for the development of its new EcoBlue range of high-efficiency diesel engines.

Dr. Werner Willems, Ford technical specialist for combustion systems, said that the Ford team used CONVERGE to refine a number of features on the EcoBlue, including the shape of the combustion chamber, the piston bowl geometry and the fuel injection parameters.

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Detroit Diesel to pay $28.5M to settle MY 2010 diesel emissions complaint from EPA and DOJ

October 07, 2016

Detroit Diesel will pay $28.5 million in a settlement with the US Environmental Protection Agency (EPA) and the US Department of Justice (DOJ) to resolve alleged violations of the Clean Air Act for selling heavy-duty diesel engines that were not certified by EPA and did not meet applicable emission standards. Under the settlement, Detroit Diesel will spend $14.5 million on projects to reduce nitrogen oxide and other pollutants, including replacing high-polluting diesel school buses and locomotive engines with models that meet current emissions standards. Detroit Diesel will also pay a $14 million civil penalty.

The government’s complaint, filed along with the settlement, alleges that Detroit Diesel violated the Clean Air Act by introducing into commerce 7,786 heavy-duty diesel engines for use in trucks and buses in model year 2010 without a valid EPA-issued certificate of conformity demonstrating conformance with Clean Air Act standards to control nitrogen oxide (NOx) emissions. The complaint also alleges that the engines did not conform to emission standards applicable to model year 2010 engines.

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Navistar SuperTruck demo vehicle CatalIST exceeds DOE freight efficiency goal; 50.3% BTE, path to 55%

October 02, 2016

Navistar unveiled its innovative SuperTruck demonstration vehicle, CatalIST, which has achieved a freight efficiency improvement of 104% compared to the control vehicle, exceeding the improvement goal set by the U.S. Department of Energy (DOE) for the SuperTruck program. In addition, the Navistar vehicle has achieved fuel efficiency of 13 miles per gallon, and demonstrated 50.3% Brake Thermal Efficiency (BTE) and a path towards 55% BTE.

The last three letters of the vehicle’s name, the CatalIST, stand for “International SuperTruck,” referencing the company’s International commercial truck brand. The CatalIST concept underscores the company’s conviction that the innovations achieved through the program will serve as the catalyst for significant improvements in future commercial vehicles.

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Infiniti unveils I4 Variable Compression Turbo engine; targeting 27% improvement in fuel efficiency over V6 engines of similar output

September 30, 2016

At the Paris Motor Show, Infiniti unveiled the new VC-Turbo (Variable Compression Turbo)—the first production-ready variable compression ratio engine. (Earlier post.) VC-Turbo technology combines the power of a high-performance 2.0-liter turbo gasoline engine with the torque and efficiency of an advanced diesel powertrain without the equivalent emissions.

Transforming on demand, Infiniti’s VC-Turbo technology uses an advanced multi-link system to raise or to lower the reach of the pistons, detecting the car’s driving condition and driver inputs, and instantly selecting the most suitable compression ratio. The engine is able to offer any compression ratio between 8:1 (for high performance) and 14:1 (for high efficiency).

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T&E: VW sells least polluting Euro 6 diesels in Europe; no brand meets Euro 6 in real-world driving; loopholes & defeat strategies

September 26, 2016

A new study by Transport & Environment (T&E) shows that Volkswagen is currently selling the least polluting (Euro 6) diesel vehicles. However, the report “Dieselgate: Who? What? How?” also found that no brand in Europe complies with the latest Euro 6 air pollution limits for diesel cars and vans in real-world driving.

For the in-house analysis, T&E analyzed emissions test data from around 230 diesel car models. Data were taken from the investigations conducted by the British, French and German governments, as well as a large public database. The carmakers’ ranking was built with on-road performance figures mostly measured in real world driving. Among the real-world findings per car brand:

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New 1.6L diesel in 2018 Chevrolet Equinox related to Opel’s 1.6L CDTi Whisper Diesel

September 24, 2016

The new 1.6-liter diesel engine to be offered in the US in the 2018 Equinox (earlier post) is similar to Opel’s 1.6L CDTi Whisper Diesel (earlier post) in Europe, and is derived from a common Italian-German-American medium diesel engine design, according to GM. The first application of the 1.6L CDTi was unveiled in 2013 at the Geneva Motor Show in the Zafira Tourer. (Earlier post.)

Maximum power for the Equinox engine is estimated at 136 hp (101 kW), with 320 N·m torque. The engine has a bore x stroke of 79.7 mm x 80.1 mm and a compression ratio of 16.0:1. Fuel pressure is 2000 bar (29,000 psi).

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GD Tech delivers prototype direct-CNG injectors to Fiat Powertrain for 13L IVECO engine; HDGas project

GDTech Engineering s.a. has developed and delivered prototype direct-CNG injectors to Fiat Powertrain for heavy-duty long-haul LNG mono-fuel engines.

This injector will be applied in the future IVECO Cursor 13 DI-CNG engine being developed as part of the HDGas project in Europe. GDTech is the injector supplier to Fiat Powertrain Technology Industrial (which is in charge of the development of new IVECO engines for coaches, buses & industrial applications).

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Chevrolet introduces 2018 Equinox SUV with turbo diesel option in N. America

September 23, 2016

Chevrolet has introduced the all-new 2018 Equinox compact SUV with a choice of three turbocharged engines—including the segment’s first turbo-diesel in North America. The choices are a 1.5L turbo, a 2.0L turbo—matched with GM’s new nine-speed automatic transmission—and a 1.6L turbo-diesel.

The new Equinox is the first Chevrolet model in North America to use an all-turbocharged, multi-engine powertrain lineup. The 2018 Equinox goes on sale in the first quarter of 2017 in North America and rolls out to approximately 115 additional global markets later in the year.

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DEKRA-certified tests: Mercedes-Benz HD trucks cut fuel consumption 22% in 20 years while meeting more stringent emissions rules; VECTO

September 22, 2016

Despite drastically more stringent emission standards for nitrogen oxides and particulates, the fuel consumption of Mercedes-Benz heavy trucks has been reduced by 22% over the last 20 years, according to the results of a comparative test drive certified by the test organization DEKRA.

The August 2016 testing by commercial vehicle magazine Lastauto Omnibus (LaO) compared the latest generation of the Mercedes-Benz Actros long-distance truck compared to the basic model of 1996—a Mercedes-Benz from the SK model series and therefore one of the last representatives of the pre-Actros era. The model 1844 was certified according to the Euro II standard valid in 1996, and was therefore allowed to emit 7 grams of NOx per kilowatt hour (kWh) while staying within the limiting value of 0.15 g/kWh for particulate matter. The number and size of the soot and other particles was not prescribed.

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Cummins introduces next-gen X-series Euro 6 engines; up to 605 hp

At the IAA Show in Germany, Cummins Inc. revealed the next generation X Series for heavy-duty truck applications with 15-liter and 12-liter displacements to meet Euro 6 (VI) and equivalent emissions standards as they become globally adopted from 2019 onward.

Across a broad 350 hp to 605 hp (260-451 kW) range, the X Series introduces an innovative approach to duty-cycle optimization with a medium-bore X12 engine and two big-bore configurations, available as the X15 Efficiency Series and the X15 Performance Series.

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Cummins Euro 6 engines compatibile with HVO renewable diesel & other paraffinic fuels; fuels at “point of commercial maturity”

Cummins Inc. announced Euro 6 (VI) engine compatibility for use with Hydrotreated Vegetable Oil (HVO) renewable diesel and other EN 15940 paraffinic fuels, representing a significant step forward to reduce the carbon footprint of Cummins-powered bus, truck and coach fleets operating in Europe.

Compared with conventional fossil-based diesel, HVO offers the potential to reduce greenhouse gas (GHG) emissions by 40 to 90 percent over the total life cycle of the fuel, dependent on the level of sustainable feedstock used in the production process.

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Bentley introduces its first diesel: Bentayga Diesel with 48V system & electric supercharger

Bentley Motors has introduced its first diesel model: the Bentayga Diesel SUV. At its core is an all-new, technologically advanced, triple-charged, 4.0-liter, 32-valve V8 engine. Developing 435 PS (429 bhp) and 900 N·m (664 lb. ft.) of torque, the Bentayga Diesel hits a top speed of 270 km/h (168 mph) and can accelerate from 0-100 km/h in 4.8 seconds (0-60 mph in 4.6 seconds). Peak torque is available from very early in the rev range (just 1,000 rpm).

The Bentayga Diesel, equipped with a start-stop system, has the lowest CO2 emissions of any Bentley (210 g/km), as well as a range of more than 1,000 km (621 miles)—allowing owners to, for example, drive from London to Verbier, Bordeaux or the Scottish Highlands on a single tank.

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Ford showcases Transit line-up powered by new Ford EcoBlue diesel at Hannover; 6-speed auto, AWD and SYNC 3

September 21, 2016

Ford is showcasing the latest Transit and Transit Custom line-up powered by the Ford EcoBlue diesel engine (earlier post) at 2016 IAA Hannover Commercial Vehicle Show.

The 2.0-liter Ford EcoBlue engine powers every vehicle displayed on Ford’s Hannover stand, and provides commercial vehicle operators with fuel efficiency improved by up to 13% compared with the outgoing 2.2-liter TDCi engine, with CO2 emissions from 157 g/km. EcoBlue also delivers significant improvements in low-rpm torque for enhanced driveability.

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Delta Motorsport introduces Micro Turbine Range Extender

September 19, 2016

At the LCV 2016 event in the UK last week, Delta Motorsport unveiled a new low-cost micro-turbine applied as a range-extended in an electric car. The company developed the E-4 Coupe extended-range electric electric vehicle in a £3.1-million (US$4-million) collaborative R&D project. The Office for Low Emission Vehicles (OLEV) and Innovate UK co-funded the project.

The new system, dubbed MiTRE (Micro Turbine Range Extender), is specifically designed for use as a range extender for electric vehicles. Delta has produced two complete MiTRE prototype systems with 17 kW power output; one is fitted into the E-4 Coupe for further development.

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Volkswagen’s Golf Alltrack challenges the Subaru Outback; directions for 4MOTION and vehicle dynamics

September 16, 2016

With the arrival of the new Golf Alltrack, the all-wheel-drive derivative of the Golf SportWagen, in US dealer showrooms in October, Volkswagen of America is offering an affordable, upscale and very fun-to-drive (more on this below) entry into an underserved market segment: all-wheel-drive wagons. More specifically, Volkswagen is directly targeting the Subaru Outback.

The Alltrack uses Volkswagen’s EA888 1.8-liter TSI turbocharged and direct-injected four-cylinder engine (170 hp and 199 lb-ft/270 N·m @ 1600 rpm) coupled initially with a six-speed DSG dual-clutch automatic transmission, with a six-speed manual transmission available later in the model year. The latest generation 4Motion all-wheel-drive system (based on the fifth-generation Haldex coupler) features a fast-acting center differential.

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Volvo Trucks SuperTruck demonstrator improves freight efficiency by 88%, fuel efficiency by 70%

September 15, 2016

Volvo Trucks North America unveiled an innovative SuperTruck demonstrator whose combination of advanced aerodynamics, vehicle and powertrain technologies achieved a freight efficiency improvement of 88%—exceeding the 50% improvement goal set by the US Department of Energy (DOE) Supertruck I program.

The sleek tractor-trailer combination boosted fuel efficiency by 70%—exceeding 12 mpg, with some test runs showing more than 13 mpg—in road tests, and powertrain brake thermal efficiency reached 50%.

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Cal Energy Commission approves $1M grant to develop 12L near-zero NOx nat gas engine

The California Energy Commission approved a $1-million grant to develop a 12-liter natural gas engine that produces near-zero nitrogen oxide (NOx) tailpipe emissions. The engines would be suitable for heavy-duty vehicles. The South Coast Air Quality Management District (SCAQMD) will work with Cummins Westport, Inc., to develop the engine. Cummins has a history of developing natural gas engines for heavy-duty application, and its engines are being used globally in a variety of commercial vehicles.

The California Air Resources Board (CARB) 2010 emission standards for heavy-duty engines establish a limit for NOx emissions of 0.2 grams per brake horsepower hour (g/bhp-hr), and constitute a 90% reduction of emissions compared to the previous standard (CARB 2007) of 2.0 g/bhp-hr. Nevertheless, it is projected that even with the entire on-road fleet of heavy-duty vehicles compliant with the 2010 standards, upcoming National Ambient Air Quality Standards requirements for ozone attainment cannot be achieved in California’s worst air basins without further significant reductions in NOx emissions from heavy-duty fleets.

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UK’s APC awards Dearman-led consortium £6M for development of Dearman Engine; clean, cold power

September 14, 2016

A consortium, led by Dearman, the clean cold and power technology company, has been awarded £6 million (US$7.9 million) by the UK’s Advanced Propulsion Centre to develop zero-emission Dearman Engine technology (earlier post) and applications, helping to move it into manufacturing and full commercial deployment. The Dearman Engine can deliver significant improvements to the fuel efficiency of HGVs and buses, helping to significantly reduce emissions of NOx, particulate matter and CO2.

The project brings together Dearman, Hubbard Products, Air Products, Productiv, Wessington Cryogenics and Loughborough University, who will each bring their own expertise to the development, manufacturing and commercialization of the technology. Government funding will be matched by the consortium, bringing the total investment in the zero emission technology to £15.5 million.

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Jaguar Land Rover expanding Ingenium powertrain family; new gasoline engine, TRANSCEND transmission

September 12, 2016

This week, Jaguar Land Rover will expand its Ingenium powertrain family (earlier post), unveiling new technologies for both current and future vehicles. The new additions will support the company’s long-term commitment to reduce vehicle emissions and improve fuel economy across its range through the introduction of more efficient engines along with alternative powertrains, lighter vehicles and improved vehicle energy conservation.

At the heart of its low-emissions strategy, the new four-cylinder Ingenium gasoline engine is now in production at Jaguar Land Rover’s £1-billion (US$1.33-billion) Engine Manufacturing Centre. Designed, engineered and manufactured in the UK, these engines will deliver up to 25% more power than the engines they replace and offer fuel consumption reductions of up to 15%.

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Torotrak to present extreme engine downsizing solution at Dresden supercharging conference

September 08, 2016

At the 21st Supercharging Conference in Dresden next week, Torotrak Group will present results from engine testing that verify previous claims for V-Charge, a variable drive mechanical supercharger.

In comparison with the incumbent fixed-ratio positive-displacement supercharger on a 1.0L GTDI engine, V-Charge achieved improved BSFC (brake specific fuel consumption), better transient performance and a maximum BMEP (brake mean effective pressure) of 31 bar.

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Ricardo and Quanchai to collaborate on new diesel engine development; Twin Vortex Combustion System

September 07, 2016

Ricardo recently signed an agreement with Anhui Quanchai Engine Co., Ltd.—one of China’s largest diesel engine makers—to support the development of a new generation common rail diesel engine platform for commercial applications.

Under the terms of the agreement, Ricardo will support Quanchai in the design and development and calibration of a new diesel engine family, of sizes ranging from 2.5- to 3-litres and to be deployed in both on- and off-highway applications. The engines will be developed to the latest applicable China6 Heavy Duty and China Stage4 Off-Highway regulations, and will employ the Ricardo patented low-soot Twin Vortex Combustion System TVCS. (Earlier post.)

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Researchers find magnetite nanoparticles similar to those from traffic pollution in brain; possible link with Alzheimer’s

September 06, 2016

Researchers from the UK, Mexico and the US have found abundant magnetite nanoparticles in the brain tissue from 37 individuals aged three- to 92-years-old who lived in Mexico City and Manchester, UK. This strongly magnetic mineral has been implicated in the production of reactive oxygen species (free radicals) in the human brain, which are associated with neurodegenerative diseases including Alzheimer’s disease (e.g., Hautot et al. 2003). Their paper is being published in Proceedings of the National Academy of Sciences (PNAS).

Professor Barbara Maher, from Lancaster Environment Centre, and colleagues (from Oxford, Glasgow, Manchester and Mexico City) used spectroscopic analysis to identify the particles as magnetite. Unlike angular magnetite particles that are believed to form naturally within the brain (i.e., biogenic), most of the observed particles were spherical, with diameters up to 150 nm, some with fused surfaces, all characteristic of high-temperature formation—such as from vehicle (particularly diesel) engines or open fires.

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Peugeot brings BlueHDi diesel engines to Boxer commercial vans; 6-speed manual, Stop & Start

September 05, 2016

Peugeot is completing the roll-out of its range of Euro 6 engines with the large van segment. The Peugeot Boxer will now be available with a new range of 2.0 BlueHDi diesel engines (earlier post), designed and produced by the PSA Group.

BlueHDi technology has been tried and tested in Peugeot saloons and SUVs since 2013, treating up to 90% of NOx and 99.9% of even the finest particulates. The new range of Peugeot Boxer 2.0 L BlueHDi engines offers 3 power levels for the core market:

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Daimler Trucks NA presents new Class 8 Freightliner Cascadia with fuel efficiency improved up to 8%

September 02, 2016

Daimler Trucks North America (DTNA) has presented its new heavy-duty truck flagship: the new Freightliner Cascadia.

When developing the new Cascadia, the engineers set a priority goal of achieving significant fuel savings. A fresh, aerodynamic shape with dozens of new updates and advanced powertrain components contribute to increased fuel efficiency by up to 8% over a 2016 Cascadia Evolution. One key benefit of the new Cascadia is its integrated powertrain. Unlike in Europe, it is quite common in the North American commercial vehicle market that the customer has third party aggregates in its trucks.

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Renesas Electronics and TSMC announce 28nm MCU collaboration for next-generation green and autonomous vehicles

Renesas Electronics Corporation and TSMC are collaborating on 28nm (nanometer) embedded flash (eFlash) process technology for manufacturing microcontrollers (MCUs) targeted at next-generation green and autonomous vehicles. The automotive MCUs employing this new 28nm process technology are slated for sample shipment and mass production in 2017 and 2020, respectively.

More specifically, Renesas’ reliable and fast Metal-Oxide-Nitride-Oxide-Silicon (MONOS) eFlash technology will combine with TSMC’s high-performance, low-power 28nm high-K metal gate process technology to produce automotive MCUs for a broader range of applications such as autonomous vehicle sensor control; coordinated control among electronic control units (ECUs); fuel-efficient engine control for green vehicles; and highly efficient motor inverter control for electric vehicles.

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Cummins and Peterbilt to team up on SuperTruck II

September 01, 2016

Cummins will partner with Peterbilt Motors Company, a division of PACCAR to develop and demonstrate technologies under the US Department of Energy (DOE) SuperTruck II program. (Earlier post.)

For SuperTruck II, the Cummins–Peterbilt team will focus on breakthrough advances in Class 8 vehicle freight efficiency technologies that are cost-effective enough to be used in everyday real-world applications. Building on the solid foundation of SuperTruck I, Cummins will develop and demonstrate 55% or greater engine Brake Thermal Efficiency (BTE) at a 65 mph cruise condition and the full team will demonstrate a greater than 100% improvement in vehicle Freight-Ton Economy (FTE) over the 2009 baseline vehicle.

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Bosch more broadly commercializing water injection system; up to 13% fuel savings under some conditions

Bosch is now more broadly commercializing its water injection system for turbocharged engines (earlier post). Bosch currently supplies water injection parts for the BMW M4 GTS—the first production vehicle to feature a water injection system. (Earlier post.) In the vehicle’s turbocharged six-cylinder engine, it offers improved performance and consumption even at full load.

Bosch’s WI system comprises a water pump; a water rail; and injectors which have been designed to handle the specific challenges arising as a result of operation with water. Particularly when accelerating quickly or driving on the freeway, the injection of additional water makes it possible to reduce fuel consumption by as much as 13% in highway conditions and 4% in normal driving (WLTC).

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Study suggests focusing on cold starts in gasoline cars as target for emissions reduction

August 22, 2016

A new study suggests that focusing on a gasoline-fueled vehicle’s cold start is the best target for future design changes to reduce emissions of criteria pollutants. The researchers are presenting their work today at the 252nd National Meeting & Exposition of the American Chemical Society (ACS) in Philadelphia.

Although the Environmental Protection Agency (EPA) has reported that air is cleaner today than it was in the 1970s, more than 130 million people in the US still live in places where smog or particle pollution rises to unhealthful levels. Smog can cause coughing and shortness of breath, and can aggravate asthma or trigger asthma attacks. Much of this haze is formed from volatile organic compounds, or VOCs, and fine particulate matter from tailpipe emissions.

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New Flyer adds 2016 Cummins Westport ISL G Near Zero engine to Xcelsior bus lineup; debuting in LA

August 18, 2016

Flyer of America Inc., a subsidiary of New Flyer Industries Inc., the largest heavy-duty transit bus and motor coach manufacturer and parts distributor in North America, is adding the 2016 Cummins Westport ISL G Near Zero engine (earlier post) to its Xcelsior bus family. New Flyer is the first transit manufacturer to offer the industry’s cleanest certified engine and will deliver the first original OEM installation of a the engine in the third quarter of 2016.

The ISL G NZ compressed natural gas is certified by both US Environmental Protection Agency (EPA) and Air Resources Board (ARB) in California to meet the 0.02 g/bhp-hr optional Near Zero NOx Emissions standards for medium-duty truck, urban bus, school bus and refuse applications. The engine will be used to power a New Flyer Xcelsior XN40 bus for the Los Angeles County Metropolitan Transportation Authority (LA Metro). LA Metro operates the largest natural gas engine transit vehicle fleet in North America.

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2017 Audi A4 ultra with Millerized 2.0 TFSI offers 31 mpg combined; highest EPA-estimated fuel economy in competitive segment

August 17, 2016

Audi’s 2017 A4 ultra leverages the Millerized 2.0-liter TFSI engine (earlier post) to achieve 27 mpg (8.7 l/100 km) city, 37 mpg (6.35 l/100 km) highway, and 31 mpg (7.58 l/100 km) combined EPA-estimated fuel economy. No other luxury sedan in its non-hybrid competitive segment offers higher EPA-estimated city or highway mileage.

The efficiency of the 2.0 TFSI is the result of Audi’s Millerized combustion method with shorter compression and longer expansion phases as well as increased compression. The Miller cycle uses a higher expansion ratio than compression ratio (i.e., over-expansion) obtained by either early or late closing of the intake valves (EIVC and LIVC, respectively), and results in a smaller effective compression stroke; combustion and expansion proceed normally.

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2017 Range Rover Sport gains new Ingenium 2.0L diesel as option; semi-autonomous driving tech

For the 2017 Model Year, Range Rover Sport will debut the new 2.0-liter four-cylinder Ingenium diesel engine (earlier post), manufactured at Jaguar Land Rover’s own engine plant in Wolverhampton, UK. Already available on both Discovery Sport and Range Rover Evoque models, Ingenium is Jaguar Land Rover’s new breed of engine designed for performance, refinement and efficiency.

The 2017 Model Year Range Rover Sport is the first full-sized Land Rover SUV to feature a four-cylinder diesel engine. The all-aluminium 2.0-liter SD4 Ingenium produces 240 hp and 500 N·m (369 lb-ft) of torque, and is capable of returning (38 mpg US, 6.2 l/100 km) on the EU combined cycle with emissions of 164 g/km (manufacturer’s estimated data).

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DOE to award up to $137M for SuperTruck II, Vehicle Technology Office programs

August 16, 2016

The US Department of Energy (DOE) will invest up to $137 million in two programs, subject to appropriations, to develop next-generation technologies that will support industry in going beyond the newly announced Phase II standard for medium- and heavy-duty vehicles (earlier post) and also accelerating technology advances for passenger cars and light trucks.

One initiative, SuperTruck II (earlier post), will award $80 million to four projects to develop and to demonstrate cost-effective technologies that more than double the freight efficiency of Class 8 trucks. Through the other initiative, the Office of Energy Efficiency and Renewable Energy Vehicle Technologies Office Program Wide Funding Opportunity Announcement (earlier post)selections, 35 new projects will receive $57 million to develop and deploy a wide array of cutting-edge vehicle technologies, including advanced batteries and electric drive systems, to reduce carbon emissions and petroleum consumption in passenger cars and light trucks.

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Infiniti introducing production-ready variable compression ratio engine at Paris Motor Show

August 15, 2016

Infiniti will introduce a production-ready variable compression ratio engine VC-T (Variable Compression-Turbocharged) at the 2016 Paris Motor Show (Mondial de l’Automobile) in September. Infiniti said that the new four-cylinder turbocharged gasoline VC-T engine has been in development for more than 20 years. (Nissan was awarded a patent in 1995 on compression ratio control for an engine.)

Interest in variable compression engines stretches back more than 40 years. In a 1976 SAE paper, Grundy et al. described the Teledyne Continental Motors (TCM) AVCR 1360-2 variable compression ratio (VCR) diesel engine, the culmination of fifteen years of VCR piston and high specific output research. Two main types of variable compression ratio systems have been proposed over the years: continuous and two-stage.

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KBA approves Volkswagen’s fix for 1.2-liter EA189 TDI diesel engine

August 14, 2016

Germany’s Federal Motor Transport Authority (KBA) has approved the technical emissions-control solution—a software update—for vehicles with the 1.2-liter EA189 TDI diesel engine. The KBA approval applies to 460,000 vehicles of affected Group brands, including the Volkswagen Polo and SEAT Ibiza models.

The software update can now be promptly carried out on the first vehicles of the second affected engine-size category. The owners of these models are being successively informed and can then make an early appointment with an authorised workshop to have the update done.

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CALSTART brief highlights growth of and future opportunity for California’s clean transportation technology industry

August 08, 2016

A new CALSTART brief indicates that California’s climate and energy policies are not only helping to protect the environment and improve air quality, but are also helping to accelerate growth of the clean transportation technology industry (CTTI) in the state.

The paper, “California’s Clean Transportation Technology Industry: Time to Shift into High Gear,” profiles the development of a burgeoning manufacturing sector that is producing zero- and near-zero emission light-, medium- and heavy-duty vehicles, as well as clean fuels, engines, vehicle components, and new mobility services.

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Argonne team discovers self-regenerating DLC tribofilm

August 05, 2016

Researchers at Argonne National Laboratory have discovered an ultra-durable, self-lubricating tribofilm that regenerates in the presence of oil, heat, and pressure—meaning that it will not wear away over the life of an engine. The film, reported yesterday in the journal Nature, develops when a new catalytic coating that can be applied to engine parts interacts with lubricating oil to create an extremely tough coating that almost eliminates wear.

Tests revealed the diamond-like carbon (DLC) tribofilm reduced friction by 25-40% and that wear was reduced to unmeasurable values. The discovery could have implications for the efficiency and durability of future engines and other moving metal parts that can be made to develop self-healing DLC tribofilms.

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ORNL team further characterizes PM from RCCI combustion; possible different PM formation process than conventional diesel

August 04, 2016

Researchers at Oak Ridge National Laboratory (ORNL) have been working for years to advance reactivity-controlled compression ignition (RCCI) technology (e.g., earlier post, earlier post). The work includes not only advancing the combustion technology itself, but also characterizing and analyzing the emissions from RCCI (earlier post).

In a new open-access paper published in the International Journal of Engine Research, the Oak Ridge team summarizes its research to date on characterizing the nature, chemistry and aftertreatment considerations of RCCI particulate matter (PM) and presents new research highlighting the importance of injection strategy and reactive and unreactive fuel compositions on RCCI PM formation.

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Ford’s new Dagenham Diesel EcoBlue engine production line reduces energy and water use by more than 50%

The new Ford EcoBlue diesel engine production line at Dagenham Engine Plant will reduce water and energy consumption by more than 50%. Dagenham Engine Plant is Ford’s largest diesel engine production facility globally, and produced the first EcoBlue diesel engine (earlier post) in April this year. Water usage per engine will be among the lowest at any Ford manufacturing facility worldwide, delivering an anticipated annual saving of 17.5 million liters of water compared with 2011—enough to fill seven Olympic-size swimming pools.

The reduction in the volume of coolant pumped around the facility also helps to significantly reduce energy usage. Three smaller coolant systems require around 70% less energy, and contribute to reducing energy use per engine from 188 kWh in 2011 to 92 kWh in 2016—the energy saved is roughly enough to power an average house for a week.

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Federal-Mogul Powertrain develops upgraded coating for heavy-duty piston rings

August 03, 2016

Federal-Mogul Powertrain has developed an upgrade to its GOETZE Diamond Coating (GDC) for piston rings, a technology that has been meeting heavy-duty diesel engine requirements for more than a decade. The new coating, GDC60, features higher diamond content than the established GDC50 to further reduce wear and has demonstrated lower friction and greater scuff resistance during testing.

The upgraded coating will be shown this September alongside other Federal-Mogul heavy-duty technologies at IAA Commercial Vehicles in Hanover.

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DOE to award $7M to accelerate fuel and engine co-optimization technologies; Co-Optima initiative

August 01, 2016

The US Department of Energy (DOE) will award up to $7 million in project funding to accelerate the introduction of affordable, scalable, and sustainable high-performance fuels for use in high-efficiency, low-emission engines as part of the Co-Optimization of Fuels and Engines (Co-Optima) initiative. (Earlier post.)

Co-optimized fuels and engines offer the opportunity to build on decades of advancements in both fuels and engines. Groundbreaking research in the last 10 years has identified combustion engine strategies that—especially if optimized to run on new fuels—would offer significantly higher efficiency and produce fewer engine-out pollutants than current engines. The new funding opportunity (DE-FOA-0001461) will advance the long-term objective of the Co-Optima initiative to accelerate widespread deployment of significantly improved fuels and vehicles (from passenger to light truck to heavy-duty commercial vehicles) by 2030.

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