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Fuel Cells

[Due to the increasing size of the archives, each topic page now contains only the prior 365 days of content. Access to older stories is now solely through the Monthly Archive pages or the site search function.]

Toyota beginning on-road testing of new SiC power semiconductor technology; hybrid Camry and fuel cell bus

January 29, 2015

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SiC PCU under the hood of the Camry hybrid test vehicle. Click to enlarge.

Toyota will begin the on-road testing of silicon carbide (SiC) power semiconductors in Japan this year, using a Camry hybrid prototype and a fuel cell bus. The tests will evaluate the performance of the SiC technology, which could lead to significant efficiency improvements in hybrids and other electric-drive vehicles. (Earlier post.)

Power semiconductors are found in power control units (PCUs), which are used to control motor drive power in hybrids and other vehicles with electric powertrains. PCUs play a crucial role in the use of electricity, supplying battery power to the motors during operation and recharging the battery using energy recovered during deceleration. At present, power semiconductors account for approximately 20% of a vehicle’s total electrical losses; raising the efficiency of the power semiconductors is a promising way to increase powertrain efficiency.

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Van Hool wins EU funding for 21 fuel cell buses; powered by Ballard FCvelocity-HD7 modules

Van Hool N.V. has signed a grant agreement with the EU Hydrogen Fuel Cell Joint Undertaking for deployment of 21 fuel cell buses in Europe as part of the 3Emotion Program. Ballard Power Systems and Van Hool, partners in the deployment of numerous fuel cell buses in Europe (earlier post), are in the process of finalizing an equipment supply agreement (ESA) for the provision by Ballard of 21 next-generation fuel cell power modules for the buses. Ballard anticipates receipt of purchase orders under the ESA that will lead to delivery of these fuel cell modules to Van Hool in 2015 and 2016.

Van Hool is a Belgium-based independent bus, coach and industrial vehicle OEM. There are currently 27 Van Hool fuel cell buses, powered by Ballard modules, in public transit operation. Ballard holds an estimated 80% share of the European market for fuel cell bus modules.

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E3 study finds low-carbon gas fuels option for meeting Calif GHG reduction goals

January 28, 2015

A new study by Energy Environmental Economics (E3) consulting suggests that low-carbon gas fuels are a viable option for meeting California’s greenhouse gas (GHG) reduction goals and can simultaneously help achieve pollution emission reduction targets.

Low-carbon gas fuels or “decarbonized gas” refers to gaseous fuels with a net-zero, or very low, greenhouse gas impact on the climate. These include fuels such as biogas, hydrogen and renewable synthetic gases produced with low lifecycle GHG emission approaches.

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Symbio FCell delivers first 5 Kangoo ZE electric utilities with fuel cell range extenders in La Manche

January 26, 2015

Symbio FCell has delivered the first five Renault Kangoo ZE Light commercial vehicles (LCVs) powered by its hydrogen Fuel Cell Range-Extender, as part of a full fleet project led by the Conseil Général de la Manche which will ultimately deploy 40 vehicles. (Earlier post.) La Manche is a département in West Normandy, France.

The Renault Kangoo ZE-H2 electric utility vehicles are equipped with the Symbio FCell Range-Extender. This technology recharges the battery when it drops below a certain level and permits the vehicle to be refueled with 1.8 kg of hydrogen, 1kg of which provides a range of more than 100 km (62 miles); the range-extender therefore almost doubles the daily range of battery powered vehicles, a significant improvement that makes hydrogen-powered electric vehicles more competitive in the automotive markets.

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Honda brings FCV Concept to N. America, promises new EV and PHEV models by 2018

January 13, 2015

Honda staged the North American debut of the Honda FCV fuel cell vehicle at the North American International Auto Show (NAIAS); the company also announced US availability for the FCV in 2016. (Earlier post.)

Honda also used the venue to announce that it will offer several next-generation, advanced powertrain vehicles, including a new battery-electric model and plug-in hybrid model by 2018. Additionally, Honda said it plans further application of its two- and three-motor hybrid systems in the years to come. Honda also announced plans to introduce new VTEC Turbo engines to be built in Ohio and debut later in 2015.

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New Toyota/Hino fuel cell bus uses fuel cell system from Mirai

January 08, 2015

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Toyota fuel cell bus. Click to enlarge.

Toyota Motor Corporation and Hino Motors, Ltd. have built a new version of their fuel cell bus. The new bus was developed jointly by Toyota and Hino based on a Hino hybrid non-step route bus and is equipped with the Toyota Fuel Cell System developed for the Mirai fuel cell vehicle. (Earlier post.)

The two companies leveraged their accumulated specialized technologies and expertise, with Toyota being responsible for development of the Toyota Fuel Cell System, while Hino handled development of the bus body, including the chassis. The new fuel cell bus is scheduled to service the Toyota Oiden bus route in Toyota City from 9 January.

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ARPA-E issues $125M open solicitation for energy R&D; transportation and stationary applications

January 07, 2015

The US Department of Energy (DOE) Advanced Research Projects Agency - Energy (ARPA-E) has issued a $125-million open Funding Opportunity Announcement (FOA). OPEN 2015 (DOE-FOA-0001261) will support the development of potentially disruptive new technologies in all areas of energy research and development, for both transportation and stationary applications.

OPEN 2015 is the third open funding solicitation issued by the agency. Open solicitations ensure that ARPA-E does not miss opportunities to support potentially transformational projects outside the scope of existing ARPA-E programs. The projects selected under OPEN 2015 will pursue novel approaches to energy innovation and support the development of potentially disruptive new technologies across the full spectrum of energy applications.

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Mercedes-Benz unveils self-driving fuel cell hybrid luxury concept at CES; novel body structures

January 06, 2015

In a world premiere, Mercedes-Benz unveiled the self-driving fuel cell hybrid electric F 015 Luxury in Motion concept at the CES. In addition to its autonomous driving capability, a key aspect of the research vehicle is the continuous exchange of information between vehicle, passengers, and the outside world.

The drive system is based on the pioneering F-CELL PLUG-IN HYBRID system seen in the F 125! research vehicle from 2011 (earlier post), and combines on-board generation of electricity with an exceptionally powerful and compact high-voltage battery. The pressure tank made from CFRP is designed to store the hydrogen. (The drive system in the 2011 F 125!, which generated a continuous output of 170 kW (231 hp) and a peak output of 230 kW (313 hp), featured the latest Mercedes-Benz stack, a 10 kWh Li-sulfur battery, four wheel motors and structure-integrated hydrogen storage with MOFs.)

The stack in the F 125!, which is further improved with respect to performance, consumption and practical suitability, provides the power for four electric motors installed near the wheels. The modular e4MATIC system, which also uses improved drive components from the SLS AMG E-CELL, . This accelerates the F 125! to 100 km/h in 4.9 seconds, with a top speed of 220 km/h (137 mph).

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Toyota inviting royalty-free use of ~5,680 hydrogen fuel cell patents

January 05, 2015

At CES, Toyota announced that it will invite royalty-free use of approximately 5,680 fuel cell related patents held globally, including critical technologies developed for the new Toyota Mirai. The list includes approximately 1,970 patents related to fuel cell stacks, 290 associated with high-pressure hydrogen tanks, 3,350 related to fuel cell system software control and 70 patents related to hydrogen production and supply.

The announcement covers only fuel cell-related patents wholly owned by Toyota. Patents related to fuel cell vehicles will be available for royalty-free licenses until the end of 2020. Patents for hydrogen production and supply will remain open for an unlimited duration. As part of licensing agreements, Toyota will request, but will not require, that other companies share their fuel cell-related patents with Toyota for similar royalty-free use.

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DOE to award up to $2M to 3 projects for hydrogen and fuel cell supply chain and manufacturing analysis

December 24, 2014

The US Department of Energy (DOE) has selected three projects to receive up to $2 million in new funding for analysis of the hydrogen and fuel cells domestic supply chain and manufacturing competitiveness. Funded in part by the Clean Energy Manufacturing Initiative, this funding opportunity supports the Department’s broader effort to boost US competitiveness in the manufacturing sector.

The projects selected will support activities that facilitate the development and expansion of the domestic supply chain of components and systems necessary for the manufacturing and scale-up of hydrogen and fuel cell systems in the United States. Awardees will also conduct competitive analysis of global hydrogen and fuel cell manufacturing aimed at quantifying trade patterns and identifying key drivers of US competitiveness.

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Sandia Labs and Linde partner to expand hydrogen fueling network; performance-based design for stations

December 17, 2014

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New Linde hydrogen station. Click to enlarge.

Sandia National Laboratories and Linde LLC have signed an umbrella Cooperative Research & Development Agreement (CRADA) they expect to accelerate the development of low-carbon energy and industrial technologies, beginning with hydrogen and fuel cells.

The CRADA will begin with two new research and development projects to accelerate the expansion of hydrogen fueling stations to continue to support the market growth of fuel cell electric vehicles now emerging from the major auto manufacturers. The first will focus on performance-based design for hydrogen stations. The second focuses on safety aspects of the NFPA code.

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Fujitsu launches hydrogen station data management service to support spread of fuel-cell vehicles

December 16, 2014

In conjunction with the start of sales of Toyota’s Mirai fuel cell vehicle in Japan (earlier post), Fujitsu launched a hydrogen station data management service, the first in Japan, enabling people to access real-time information on the location and hours of operation of hydrogen stations, both stationary and mobile.

The service uses the Fujitsu Intelligent Society Solution SPATIOWL cloud service to integrate information on the location of hydrogen stations and operating hours input by registered hydrogen suppliers. Information on the hydrogen stations is then transmitted in real time by car companies, through their data centers, to the car navigation systems and smartphones of fuel-cell vehicle users.

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Electrochemical Society & Toyota announce ECS Toyota Young Investigator Fellowship for projects in green energy technology

ECS, in partnership with the Toyota Research Institute of North American (TRINA), a division of Toyota Motor Engineering & Manufacturing North America, Inc. (TEMA), has launched the ECS Toyota Young Investigator Fellowship and is requesting proposals from young professors and scholars pursuing innovative electrochemical research in green energy technology.

The purpose of the ECS Toyota Young Investigator Fellowship is to encourage young professors and scholars to pursue research in green energy technology that may promote the development of next-generation vehicles capable of utilizing alternative fuels. Electrochemical research has already informed the development and improvement of innovative batteries, electrocatalysts, photovoltaics and fuel cells. Through this fellowship, ECS and TRINA hope to see more innovative and unconventional technologies borne from electrochemical research.

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New anode for direct ethanol fuel cells enables peak power and current densities approaching H2 PEM fuel cells

December 12, 2014

A team of researchers in Italy has developed a new palladium-doped anode for direct alcohol fuel cells that produces peak power and current densities (using ethanol at 80 °C) approaching the output of hydrogen-fed proton exchange membrane fuel cells (PEMFCs). A paper on their work is published in the RSC journal ChemSusChem.

Direct alcohol fuel cells (DAFCs), which belong to the family of alkaline fuel cells, are electrochemical devices that continuously convert the chemical energy of an alcohol fuel to electricity. Ethanol is becoming a desirable target fuel for use in DAFCs (i.e., a DEFC) because it offers higher energy density compared to methanol; less crossover rate (from the anode to cathode); and can be produced from agriculture and biomass products. In a 2006 paper (Mann et al.), researchers at Princeton observed that:

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DOE issues FY 2015 SBIR/STTR Release 2 funding opportunity, including hydrogen fuel cells, electric drive batteries

December 09, 2014

The US Department of Energy (DOE) has issued its FY 2015 Phase I Release 2 Funding Opportunity Announcement (DE-FOA-0001227) for the Small Business Innovation Research (SBIR) and Small Business Technology Transfer (STTR) Programs. Technical topics for this FOA—which span the range of DOE interests from fossil to nuclear to renewable and low-carbon energies—include two hydrogen- and fuel-cell-related topics: fuel cell-battery electric hybrid trucks and in-line quality control devices for polymer electrolyte membrane (PEM) fuel cells.

Also included are electric drive vehicle batteries, power electronics, on-board reformers, and advanced crank and ignition mechanisms for combustion engines.

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Univ. of Manchester team finds monolayer graphene permeable to protons; implications for PEM fuel cell and other hydrogen technologies

November 28, 2014

Researchers at the University of Manchester in the UK have found that monolayers of graphene—which, as a perfect monolayer is impermeable to all gases and liquids—and its sister material boron nitride (BN) are highly permeable to protons, especially at elevated temperatures and if the films are covered with catalytic nanoparticles such as platinum. The finding could have a significant impact on proton exchange membrane fuel cell technologies and other hydrogen-based technologies.

The discovery is reported in the journal Nature by an international team led by Professor Sir Andre Geim, who, with Professor Sir Kostya Novoselov succeeded in producing, isolating, identifying and characterizing graphene in 2004 at the University of Manchester, an achievement for which the pair won the Nobel Prize in Physics in 2010. (Graphene had been studied theoretically as far back as 1947; professors Geim and Novoselov were the first to fabricate and to study the material.)

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Researchers develop rechargeable hybrid-seawater fuel cell; highly energy density, stable cycling

November 24, 2014

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Schematic illustration of the designed hybrid-seawater fuel cell and a schematic diagram at the charged–discharged state. Kim et al. Click to enlarge.

Researchers from Ulsan National Institute of Science and Technology (UNIST) in Korea and Karlsruher Institute of Technology in Germany have developed a novel energy conversion and storage system using seawater as a cathode. As described in an open access paper in the journal NPG Asia Materials, the system is an intermediate between a battery and a fuel cell, and is accordingly referred to as a hybrid fuel cell.

The circulating seawater in the open-cathode system results in a continuous supply of sodium ions, endowing the system with superior cycling stability that allows the application of various alternative anodes to sodium metal by compensating for irreversible charge losses. Hard carbon and Sn-C nanocomposite electrodes were successfully applied as anode materials, yielding highly stable cycling performance and reversible capacities exceeding 110 mAh g−1 and 300 mAh g−1, respectively.

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Lux Research: fuel cell vehicles lag other drivetrains in terms of cost of ownership; ICE and HEV lowest cost

Based on an analysis of various cost of ownership scenarios for various drivetrains, including internal combustion engine (ICE) gasoline and diesel; hybrid (HEV); battery-electric (EV); plug-in hybrid electric (PHEV); and fuel cell vehicles, Lux Research concludes that fuel cell vehicles (FCVs) are “solidly in a laggard position.

The Lux analysts ran scenarios associated with operation and ownership, broken out into fuel cost alone; fuel cost plus operation, but excluding purchase or lease; and fuel cost plus operation, including purchase or lease (total ownership cost). When looking at fuel cost only, EVs lead the way due to the relatively low price of electricity, followed by various types of hybrids (HEVs and PHEVs). Fuel cell vehicles can match EV fuel costs at $3/kg dispensed H2—a price highly unlikely in near-term, Lux said.

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Quick drive of the Passat HyMotion hydrogen fuel cell hybrid

November 20, 2014

Volkswagen unveiled the Golf Sportwagen HyMotion hydrogen fuel cell hybrid research vehicle demonstrator yesterday at the Los Angeles Auto Show (earlier post). Volkswagen has also built several research vehicles based on the US version of the Passat using the same hydrogen drivetrain components as fitted in the Golf SportWagen HyMotion.

The fleet of Passat HyMotion vehicles is currently being tested on the streets of California. In addition, Volkswagen brought a pair of the hydrogen Passats to the Los Angeles Auto Show for test drives (and Audi brought a pair of its A7 Sportback h-tron hydrogen fuel cell plug-in hybrids for drives, as well.)

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Volkswagen Group shows 3 hydrogen fuel cell concepts at LA Show: Audi A7 Sportback h-tron; Golf Sportwagen HyMotion; Passat HyMotion

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Audi A7 Sportback h-tron. Click to enlarge.

Audi and Volkswagen, both members of the Volkswagen Group, unveiled three hydrogen fuel-cell vehicle demonstrators at the Los Angeles Auto Show: the sporty Audi A7 Sportback h-tron quattro, a plug-in fuel-cell electric hybrid featuring permanent all-wheel drive and the Golf Sportwagen HyMotion, a fuel-cell hybrid, both received a formal introduction in the companies’ press conferences. Further, Volkswagen brought two Passat HyMotion demonstrators for media drives. (The Golf and Passat models have identical hydrogen powertrains and control software.)

All three incorporate a fourth-generation, 100 kW LT PEM (Low Temperature Proton Exchange Membrane) fuel cell stack developed in-house by Volkswagen Group Research at the Volkswagen Technology Center for Electric Traction. (Volkswagen is tapping some expertise from Ballard engineers under a long-term services contract, earlier post.) The Group is already at work on its fifth-generation version, said Prof. Dr. Ulrich Hackenberg, Member of the Board of Management for Technical Development at Audi, during a fuel cell technology workshop held at the LA show, and may be ready to talk about that technology by the end of next year.

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Toyota FCV Mirai launches in LA; initial TFCS specs; $57,500 or $499 lease; leaning on Prius analogy

November 18, 2014

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Mirai. Click to enlarge.

In addition to the vehicle’s introduction in Japan, Toyota launched the Mirai—a four-door, mid-size fuel cell sedan with performance that fully competes with traditional internal combustion engines—in Los Angeles on the eve of the Los Angeles Auto Show. The hydrogen fuel cell electric vehicle re-fuels in 3–5 minutes, travels up to 300 miles (482 km) on a full tank, and will be available to customers in California beginning in fall 2015. Additional markets will follow, tracking the expansion of a convenient hydrogen refueling infrastructure.

The Mirai uses the Toyota Fuel Cell System (TFCS), which features both fuel cell technology and hybrid technology, and includes proprietary Toyota-developed components including the fuel cell (FC) Stack, FC boost converter, and high-pressure hydrogen tanks. The TFCS is more energy-efficient than internal combustion engines and emits no CO2 or substances of concern (SOCs) when driven. The system accelerates Mirai from 0–60 in 9.0 seconds and delivers a passing time of 3 seconds from 25–40 mph. Fuel consumption figures are to come.

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Honda FCV Concept makes world debut in Japan; Power Exporter concept

November 17, 2014

The Honda FCV Concept, Honda’s latest fuel-cell vehicle concept, made its world debut today in Japan. The Honda FCV Concept showcases the styling evolution of Honda’s fuel-cell vehicle anticipated to launch in Japan by March of 2016, followed by the US and Europe. Honda also unveiled the Honda Power Exporter Concept, a concept model for an external power feeding device that enables AC power output from the FCV with maximum output of 9 kW.

Honda had introduced an earlier version, the FCEV concept, at the 2013 Los Angeles Auto Show. (Earlier post.) The Honda FCV Concept features a low and wide aerodynamic body with clean character lines. The interior takes advantage of new powertrain packaging efficiencies delivering more passenger space than its predecessor, the FCX Clarity (earlier post), including seating for up to five people.

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Audi in new e-fuels project: synthetic diesel from water, air-captured CO2 and green electricity; “Blue Crude”

November 14, 2014

Audi is active in the development of CO2-neutral, synthetic fuels; the company already has projects underway with Joule in the US for the development and testing of synthetic ethanol and synthetic diesel (earlier post); has an e-gas project underway in Werlte, Germany (earlier post); and has a new partnership with Global Bioenergies on bio-isooctane (bio-gasoline) (earlier post).

Audi’s latest e-fuels project is participation in a a pilot plant project in Dresden that produces diesel fuel from water, CO2 and green electricity. Audi and project partners including Climeworks and sunfire (earlier post) opened the plant today. The project combines two innovative technologies in this project, which is funded in part by the German Federal Ministry for Education and Research and was preceded by a two-year research and preparation phase: direct capture of CO2 from ambient air and a power‑to‑liquid process for the production of synthetic fuel. Audi is the exclusive partner in the automotive industry.

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Toshiba to partner with Kawasaki City on 5-year demo of independent energy supply system utilizing solar power and hydrogen

Toshiba Corporation and Kawasaki City will conduct a cooperative demonstration experiment of an independent energy supply system utilizing solar power and hydrogen. This system will be set up in the Kawasaki Marien public facility and Higashi-Ogishima-Naka Park in the Kawasaki Port area. The demonstration will run from April 2015 (the beginning of fiscal 2015) until the end of fiscal 2020 (March 2021).

The independent energy supply system combines a 25 kW photovoltaic facility; a storage battery; hydrogen-producing water electrolysis equipment; hydrogen (275 Nm3) and water tanks; and fuel cells. Electricity generated from the photovoltaic installations will be used to electrolyze water and produce hydrogen, which will then be stored in hydrogen tank and used in the fuel cells to provide electricity and hot water (60ℓ/h). Hydrogen electrical power storage capacity is 350 kWh. (Hydrogen storage capacity increases by about a maximum of 20%, depending on the weather.)

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DOE 2014 Hydrogen and Fuel Cell Progress Report highlights substantial progress

November 13, 2014

The US Department of Energy (DOE) Fuel Cell Technologies Office (FCTO) has posted the 2014 edition of its annual Hydrogen and Fuel Cells Program Annual Progress Report—a nearly 1,000-page document. The report summarizes the reports provided each year by projects funded by DOE’s Hydrogen and Fuel Cells Program and offers additional information about recent Program accomplishments.

The Program engages in research, development, and demonstration (RD&D) of critical improvements in hydrogen and fuel cell technologies, as well as other activities to overcome obstacles to commercialization. The Program integrates basic and applied research, technology development and demonstration, and other supporting activities. Over the past year, said Dr. Sunita Satyapal, Director, FCTO, “the Program made substantial progress toward its goals and objectives.”

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DOE fuel cell market report shows continued growth, with sales surpassing $1.3B worldwide in 2013

November 12, 2014

The US Department of Energy (DOE) released the 2013 edition of its annual Fuel Cell Technologies Market Report, detailing trends in the fuel cell and hydrogen technologies market. More than 35,000 fuel cell systems were shipped in 2013, an increase of more than 26% over 2012 and 400% more than 2008. In 2013, worldwide fuel cell industry sales surpassed $1 billion for the first time, reaching $1.3 billion.

Although early markets such as stationary power and material handling account for the bulk of sales, DOE noted that the fuel cell industry made “tremendous progress” in the light-duty transportation sector in 2013. Achievements include the launch of H2USA (earlier post), a public private partnership focusing on overcoming the barriers to hydrogen infrastructure. The UK launched a similar initiative called UK H2Mobility (earlier post). Hyundai began leasing its first series production fuel cell electric vehicle at select dealerships in Southern California. (Earlier post.)

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Teijin developing non-platinum metal carbon alloy catalyst suited to mass production for fuel cells

November 11, 2014

Teijin Limited is developing a non-platinum carbon alloy catalyst (CAC) for the cathode oxygen reduction reaction (ORR) in polymer electrolyte fuel cells. CAC is made from polyacrylonitrile (PAN) and steel via carbonization. Less expensive and more readily available than platinum, PAN enables the catalyst to be produced at reduced cost and in higher volumes.

Teijin has been developing and refining its CAC technologies in collaboration with researchers at the Tokyo Institute of Technology. The effort is part of a project targeting the development of automotive fuel cells using CAC, led by the New Energy and Industrial Technology Development Organization (NEDO). (NEDO launched work on CAC as part of a larger fuel cell effort in FY 2008.) Teijin says it will continue to advance the properties and durability of its CAC, targeting commercial use by 2025.

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Ongoing market rollout for SAE hydrogen fueling standards

November 10, 2014

At the Fuel Cell Seminar and Energy Exposition (FCS&EE) today in Los Angeles (co-sponsored by the US Department of Energy (DOE), Toyota and Honda, among others), SAE is providing a short course on “SAE H2 Fueling Standardization”; the course is presented by Jesse Schneider from BMW and Steve Mathison from Honda, both of whom have been deeply involved in the development of the SAE hydrogen fueling standards. (Earlier post.) The event is the most recent example of a concerted effort to educate stakeholders and encourage the implementation of the SAE hydrogen fueling standards.

Validated in the lab and proven in the field over the last decade, these standards provide the basis for hydrogen fueling for the first generation of infrastructure worldwide. There are currently four SAE standards in this area: the geometry of the fueling nozzle-receptacle interface (SAE J2600); hydrogen fuel quality (SAE J2719); FCEV to hydrogen station communication (SAE J2799); and hydrogen fueling (SAE J2601).

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Opinion: Debunking the myths—Why fuel cell electric vehicles (FCEVs) are viable for the mass market

November 07, 2014

by Dr. Henri Winand, CEO of Intelligent Energy

2014 has been a year of rapid growth for the fuel cell market with positive progress being made globally, especially in markets such as US, UK, Germany, France and Japan. Public-private investment initiatives, government funding for infrastructure and consumer subsidies, falling production costs and notably, the commitment to future OEM launches of fuel cell electric vehicles (FCEVs)—all indicate a clear road to adoption. The findings from last year’s UK H2 Mobility report support this conclusion, outlining that FCEVs represent an attractive and sustainable long-term business proposition and that they can deliver important environmental and economic benefits to the UK.

Despite the recent progress, a number of myths around the use, power efficiency and cost of fuel cells still exist.

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Researchers develop JP-8 enzymatic biofuel cell; electricity from alkanes under mild conditions

November 05, 2014

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Representative schematic of hardware employed for testing of a complete biofuel cell. Credit: ACS, Ulyanova et al. Click to enlarge.

A team from the University of Utah and CFD Research Corporation (CFDRC) reports the first bioelectrocatalysis of alkanes to produce electricity. In an paper published in the journal ACS Catalysis, they describe the use of a two-enzyme cascade in an enzymatic biofuel cell to oxidize hexane, octane and then JP-8, a jet fuel (C6-C16) comprising a mixture of alkanes.

An enzymatic biofuel cell contains many of the same components as a hydrogen/oxygen fuel cell—i.e., anode, cathode, and separator. However, instead of metallic electrocatalysts at the anode and the cathode, the enzymatic biofuel cell uses enzymes as the catalysts. The enzyme cascade reported in this new work is efficient, sulfur-tolerant, and produces power densities up to 3 mW/cm2 in a JP-8 enzymatic biofuel cell at room temperature without preprocessing of the fuel—as opposed to traditional metal catalysts which require fuel pre-processing. This output is comparable to high power density sugar and alcohol biofuel cells, the researchers said.

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8 ZEV states announce US ZEV sales top 260,000 units

October 23, 2014

Representatives of an eight-state partnership to develop and to support the market for zero emission vehicles (ZEVs) joined California Air Resources Board Chairman Mary D. Nichols in Diamond Bar, California to announce that sales figures from around the country now show ZEV sales of more than 260,000 vehicles, with the quarter-million mark reached in September.

In October 2013, the 8 states signed a memorandum of understanding to take specific actions to put 3.3 million ZEVS on the roads in their states by 2025 (earlier post); the partners released a ZEV Action Plan in June 2014 (earlier post). Californians have purchased or leased more than 100,000 ZEVs. The other seven states—Connecticut, Maryland, Massachusetts, New York, Oregon, Rhode Island and Vermont—account for more than 135,000 vehicles.

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Swedish Energy Agency awards PowerCell $960K toward developing modular fuel cell range extender system for EVs

October 22, 2014

The Swedish Energy Agency has awarded Volvo Group spinout PowerCell SEK7 million (US$965,000) for the MoRE Zero project to develop a fuel cell system for use in a modular range extender system for electric vehicles in the European ERA-NET project. The kick-off meeting of the MoRE Zero project took place on June 2014.

PowerCell will develop a modular and scalable fuel cell system in the order of 20-25 kW. The fuel cell systems will be integrated and demonstrated in three different types of electric vehicles: a small 3.5-tonne truck provided by IDIADA; a 5-tonne minibus or 10-tonne small bus provided By Hexagon Studio; and an 18-tonne heavy truck provided by E-Trucks Europe. The modular range-extender system will comprise:

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Nissan leads with transfer of California ZEV credits out for year ending 30 Sep 2014

October 17, 2014

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Nissan led with California ZEV credit transfers out during the last report period. Click to enlarge.

Between 1 October 2013 and 30 September 2014, Nissan transferred out 663.6 ZEV (zero emission vehicle) credits from its balance account, according to the latest report by the California Air Resources Board (ARB)—just edging out Tesla with 650.195 credits. The next closest was Fiat, with 235.2 ZEV credits transferred out; followed by Ford with 38.738.

This latest credit balance report reflects ZEV regulation compliance through model year 2013, representing a total of 3.5 million vehicles including: more than 500 fuel cell vehicles; 38,000 battery electric vehicles; 29,300 neighborhood electric vehicles (NEVs); 30,000 plug-in hybrids; 570,000 hybrids; and 3 million gasoline vehicles. As of September 2014, more than 100,000 ZEVs and plug-in hybrids are on California roads.

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Novel bi-metallic palladium-tungsten nano-alloy an efficient low-cost fuel cell catalyst; simple microwave synthesis

October 16, 2014

Swedish and Chinese researchers have fashioned a novel nano-alloy composed of palladium nano-islands embedded in tungsten nanoparticles supported on ordered mesoporous carbon as an efficient fuel cell catalyst. In a paper in the journal Nature Communications, they reported that despite a very low percentage of noble metal (​palladium:tungsten=1:8), the hybrid catalyst material exhibits a performance equal to commercial 60% platinum/Vulcan for the oxygen reduction reaction in a fuel cell.

The researchers attributed the high catalytic efficiency to the formation of small palladium islands embedded at the surface of the ​palladium–tungsten bimetallic nanoparticles, generating catalytic hotspots. The ​palladium islands are ~1 nm in diameter, and contain 10–20 palladium atoms that are segregated at the surface. The results, they said, may provide insight into the formation, stabilization and performance of bimetallic nanoparticles for catalytic reactions.

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Report: Toyota to begin sales of fuel cell sedan in Japan this December

October 15, 2014

The Nikkei reports that Toyota will begin sales of its new hydrogen fuel cell vehicle (FCV), reportedly named Mirai, in Japan in December. The company had earlier said the fuel cell sedan would be on sale in Japan before April 2015, and in the US and Europe by summer 2015. (Earlier post.)

The Nikkei said that Toyota had planned to make 700 of the fuel cell cars annually, but that initial demand is already reaching close to 1,000. The company will consider raising output based on the progress of the deployment of the refueling infrastructure required.

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New Flyer to start development of first 60' fuel cell hybrid bus in North America; introduces 40' battery-electric bus

October 14, 2014

New Flyer Industries Inc. is developing the first North American designed and built 60-foot battery-electric/fuel cell hybrid bus that will operate in daily service. CALSTART, which will administer the project for the FTA, received the green light from the FTA for work to proceed.

The electric propulsion system being integrated into New Flyer’s Buy America-compliant Xcelsior X60 heavy-duty transit bus platform includes a combination of batteries, a fuel cell, and hydrogen storage. The electric drive bus will allow the fuel cell to operate at a relative steady-state, while the batteries will be able to both capture breaking energy and provide power for acceleration.

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Rice BN-doped graphene quantum dots/graphene platelet hybrid material can outperform platinum as fuel cell catalyst

October 13, 2014

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Preparation procedure for the BN-GQD/G nanocomposite. Credit: ACS, Fei et al. Click to enlarge.

A team at Rice University has created a hybrid material combining graphene quantum dots (GQDs) and graphene platelets that can—depending upon its formulation—outperform platinum as a catalyst for fuel cells.

The material showed an oxygen reduction reaction (ORR) of about 15 millivolts more in positive onset potential—the start of the reaction—and 70% larger current density than platinum-based catalysts. The materials required to make the flake-like hybrids are much cheaper, too, said Dr. James Tour, whose lab created GQDs from coal last year. A paper on their new work is published in the journal ACS Nano.

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UK putting up nearly $18M to establish initial hydrogen refueling network of up to 15 stations

October 09, 2014

UK Business Minister Matthew Hancock announced up to £11 million (US$17.7 million) of funding to help establish an initial network of up to 15 hydrogen refueling stations by the end of 2015. Of the £11 million, £7.5 million (US$12 million) will come from government and £3.5 million (US$5.6 million) from industry. Toyota earlier this month announced that the UK will be one of the first markets for its FCEV when it goes on sale next year.

Of the funding, £2 million (US$3.2 million) will go to upgrade 6 to 8 existing hydrogen refueling stations (already operational or under development in the UK) and take them from demonstrator projects to publicly accessible sites.

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Daimler, Linde to invest €20M in 20 new H2 fueling stations in Germany, 13 by end of 2015; green hydrogen

October 08, 2014

Daimler and The Linde Group are partnering with oil and gas companies TOTAL, OMV, Avia and Hoyer this year to build 20 new hydrogen fueling stations in Germany, with 13 to be completed by the end of 2015. Daimler and Linde are each investing around €10 million for ten fueling stations each. The ‘H2 Mobility’ initiative, of which Daimler, Linde, TOTAL and OMV are also part, agreed last year on a detailed plan of action to expand the hydrogen fueling network to around 400 stations by 2023. (Earlier post.)

Linde already secures half of the hydrogen for existing Clean Energy Partnership (CEP) hydrogen fueling stations from “green” sources, and it will power the 20 new stations with fully regenerative hydrogen. The gas is obtained from crude glycerol—a by-product of biodiesel production—at a dedicated pilot plant at Linde’s gases center in Leuna. (Earlier post.) The plant reprocesses, pyrolyzes and reforms raw glycerol to produce hydrogen.

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Mercedes-Benz B-Class F-CELL fuel cell vehicle cracks 300,000 kilometer mark; Daimler receives f-cell Award 2014

A B-Class F-CELL fuel cell electric vehicle (FCEV) (earlier post) from Mercedes-Benz’ current FCEV fleet has achieved a continuous running record of more than 300,000 kilometers (186,411 miles) under normal everyday conditions. The still running test shows that fuel cell cars are reliable even under extreme stress and over several years, Daimler said.

Produced under series production conditions, the Mercedes-Benz B-Class F-CELL has been in day-to-day use with customers in the European and US markets since 2010. The total mileage of the Daimler fuel cell fleet, which now numbers more than 300 vehicles, including numerous research vehicles, has passed the 9-million-kilometer mark (5.6 million miles). Based on the current and pending results, the Mercedes engineers expect to identify further potential for optimization, which will flow directly into the development of the next generation of fuel cell electric vehicles.

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Swedish Energy Agency grants PowerCell $1.4M loan for the development of next-generation fuel cell APU system

October 06, 2014

The Swedish Energy Agency has granted fuel cell technology company PowerCell, a spinout from the Volvo Group (earlier post), a loan of SEK 10 million (US$1.385 million) for the development of the next generation PowerPac APU (auxiliary power unit) system, which converts diesel fuel into electricity via a system comprising a catalytic reformer and fuel cells. The next-generation unit covers a larger power range up to 25 kW and maintains the same tolerance towards CO and reformate gas as the present platform.

The PowerCell system comprises three modules: the fuel reformer; the fuel cell stack; and the power electronics. PowerCell selected an Auto Thermal Reactor (ATR) technology to evaporate (not combust) the diesel and extract hydrogen-rich gas with gas purity well within the limits of what a low temperature PEM fuel cell can support in terms of CO.

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Hyundai showcasing new downsized turbo engines and 7-speed dual-clutch transmission; i40 48V Hybrid, i30 CNG

October 02, 2014

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New engines and transmission. Click to enlarge.

Hyundai Motor is showcasing two new turbocharged gasoline direct injected (T-GDI) engines at the Paris Motor Show 2014. Both engines—1.0-liter and 1.4-liter units which are part of a new generation of engines from the Kappa family—meet growing demand for small capacity, turbocharged engines to reduce fuel consumption and CO2 emission without compromising performance.

In addition, Hyundai is premiering at the Paris show its first 7-speed dual-clutch transmission, fitted into the i30 CNG natural gas concept car, which contributes to improved fuel efficiency. Hyundai is also displaying the diesel i40 48V hybrid concept, featuring a lead-carbon battery.

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UK EPSRC awards almost $10M to two low-carbon vehicle technology projects; energy storage, engines and fuels

September 11, 2014

Two new low-carbon vehicle technology research projects will receive £6 million (US$9.7 million) funding from the Engineering and Physical Sciences Research Council (EPSRC), as part of the Research Councils UK (RCUK) Energy Programme. The two discrete projects—ELEVATE (ELEctrochemical Vehicle Advanced Technology) and Ultra Efficient Engines and Fuels—will involve academics from eight UK universities.

The announcement was made by UK Minister for Universities, Science and Cities, Greg Clark to coincide with the annual Low Carbon Vehicle Event - LCV Cenex 2014 at the Millbrook Proving Ground near Bedford.

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California Energy Commission to award $13M to further ZEVs and advanced vehicle technology manufacturing in the state

September 10, 2014

The California Energy Commission has issued two solicitations for a combined $13.3 million to further advanced ZEV and advanced vehicle technologies in the state. The first, Zero Emission Vehicle (ZEV) Readiness (PON-14-603), will award about $3.3 million to support planning efforts for plug-in and fuel cell vehicles.

The second, Advanced Vehicle Technology Manufacturing (PON-14-604), will award about $10 million to support the development of either full advanced vehicles or advanced vehicle components in the state.

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CATARC and UC Davis establish China-US ZEV Policy Lab to accelerate adoption of plug-in and fuel cell cars in US and in China

September 08, 2014

The University of California, Davis, and the China Automotive Technology and Research Center (CATARC) have entered a new agreement to work together to help speed the commercialization of plug-in and fuel cell electric cars in China. CATARC is China’s the administrative body that oversees and regulates many activities of the auto industry in China, the world’s largest new-car market, and in the US.

The five-year memorandum of understanding, signed on 6 September during the 2014 International Forum on Chinese Automotive Industry Development in Tianjin, China, establishes the China–US ZEV Policy Lab. Primary UC Davis partners are the Institute of Transportation Studies and the UC Davis Policy Institute for Energy, Environment and the Economy.

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California ARB considering modifications to ZEV regs to provide more flexibility for intermediate volume manufacturers

September 03, 2014

The California Air Resources Board (ARB) will conduct a public hearing on 23 October to consider amendments to the Zero Emission Vehicle (ZEV) regulation that would modify the requirements for intermediate volume manufacturers (IVMs) selling into the state to allow them more time to come into the advanced technology vehicle market.

The modifications to the ZEV rule, developed by the ARB staff to be presented to the Board at the meeting, provide additional compliance flexibility to the IVMs by providing additional production lead time; a reduced compliance obligation; an opportunity to pool compliance obligations in ZEV states; and additional time to make up ZEV credit deficits.

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U. Mich study: natural-gas-based ICE, BEV and FCV all show promise for environmental benefits relative to conventional ICE

August 19, 2014

Results of a lifecycle analysis by a team at the University of Michigan suggest that multiple types of natural gas-powered vehicles—i.e., natural-gas burning ICE vehicles; battery-electric vehicles (BEVs) recharged with gas-generated electricity; and fuel cell vehicles (FCVs) using hydrogen produced from natural gas—all show promise for reducing environmental impacts, energy demand and climate change impacts relative to conventional petroleum-fueled internal combustion engined vehicles for personal mobility.

Qiang Dai and Christian Lastoskie found that BEVs and FCVs in particular offer significant reductions in greenhouse gas emissions, especially if carbon capture and sequestration (CCS) technologies are implemented at the fuel conversion facilities. Their study appears in the ACS journal Energy & Fuels.

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UC Davis researchers suggest we may be at the beginning of a real hydrogen transition in transportation

August 15, 2014

Researchers at the Institute of Transportation Studies University of California, Davis suggest that a number of positive trends indicate that we may be seeing the beginning of a real hydrogen transition in transportation, despite earlier starts that fizzled.

This is far from certain, they acknowledge in a new NextSTEPS whitepaper, as hydrogen faces a range of challenges, from economic to societal, before it can be implemented as a large-scale transportation fuel. Fuel cell vehicles (FCVs) are technically ready; what is still to be determined is the required confidence in hydrogen’s future for investors, fuel suppliers, automakers and consumers, they suggest. However, they note, “the trends are encouraging and the hydrogen enterprise has never been more serious and focused. The next three to four years will be critical for determining whether hydrogen vehicles are just a few years behind electric vehicles, rather than decades.

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Toyota’s Carter: we’re on the cusp of the automotive hydrogen age

August 13, 2014

In his talk at the 2014 J.P. Morgan Auto Conference in New York, Bob Carter, Toyota Motor Sales (USA) Senior Vice President, Automotive Operations said that the company in spending an average of more than $1 million an hour this year on R&D. Carter said that a prime example of the R&D focus is the hydrogen fuel cell sedan to be launched to the public in California next summer (earlier post) and, he suggested, thereafter to the East Coast.

Toyota’s basic stance on hydrogen is that fuel cell vehicles, in addition to offering high total energy (well-to-wheel) efficiency, are extremely versatile, with a long cruising range and a short fueling time. Carter noted that Toyota has reduced the cost of the fuel cell powertrain by 95% , and is confident it can reduce the cost further.

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California Energy Commission approves $46.6M for hydrogen refueling and $2.8M for EV charging projects

July 24, 2014

The California Energy Commission gave final approval for nearly $50 million in grant awards for hydrogen refueling and electric charging construction projects recommended for funding in notices of proposed awards published in April and May.

California’s zero-emission vehicle goal is to get 1.5 million hydrogen, battery electric, and plug-in electric vehicles on the roadway by 2025. In response to this directive, the Energy Commission’s Alternative and Renewable Fuel and Vehicle Technology Program (ARFVTP) has already allocated nearly $400 million to help bolster statewide infrastructure and create a viable market for zero-emission vehicles (ZEVs), and to promote alternative fuels.

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Eberspächer introducing diesel fuel-cell APU at IAA; planned market introduction in US in 2017

July 18, 2014

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Basic elements and operating principle of the diesel fuel-cell APU. Click to enlarge.

At the upcoming IAA in Hanover, automotive supplier Eberspächer is presenting a fuel-cell APU (auxiliary power unit) for commercial trucks that converts diesel efficiently to electricity and thereby supplies the required power to all on-board consumer components such as the air-conditioning system or the refrigerator units.

As a result, the load for electricity generation can be taken off the engine or generator with a resulting decrease in fuel consumption and emissions. In future generations of trucks, components still driven mechanically today could thus be powered electrically at considerably less expense, the company suggests.

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SAE publishes SAE J2601 standard to harmonize H2 fueling of Fuel Cell Electric Vehicles worldwide

July 16, 2014

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SAE J2601 enables fast refueling for all light-duty fuel cell vehicles. Photo courtesy of Shell. Click to enlarge.

SAE has published the J2601 standard, “Fueling Protocols for Light Duty Gaseous Hydrogen Surface Vehicles”, the light duty hydrogen fueling protocol which will serve as a baseline for the first generation of infrastructure for refueling Fuel Cell Electric Vehicle (FCEVs). (Earlier post.)

This standard will be used to harmonize the protocol for hydrogen fueling stations worldwide for both 35 MPa and 70 MPa. Obtaining extended driving ranges with hydrogen fueling is accomplished by compressing hydrogen to 70 MPa (or H70).

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Linde starts small-series production for hydrogen fueling stations; agreement with Iwatani for delivery of 28 units

July 14, 2014

In Vienna, the Linde Group officially opened the first small-series production facility for hydrogen fueling stations. Linde extensively modernized and expanded the Vienna Application Centre specifically for this project. A number of hydrogen fueling innovations have originated from this research and development hub in Vienna in recent years, including Linde’s energy-efficient, compact ionic compressor, the IC 90. (Earlier post.)

Highlights of the new small-series production concept include a high degree of standardization across all components, which are installed in a compact 14-foot container for ease of transport and integration in existing fueling stations.

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Navigant forecasts MHD vehicle market to nearly double by 2035 with declining share of conventional engines; gases win out over electricity

July 07, 2014

The number of medium- and heavy-duty vehicles (MHDVs) in use worldwide will nearly double between 2014 and 2035, according to a new forecast report by Navigant Research. Navigant projects that annual MHDV sales will grow throughout the forecast period at a compound annual growth rate (CAGR) of 2.4%.

Alternative fuel vehicles (AFVs)—including battery-electric (BEVs), plug-in hybrid (PHEVs), propane autogas (PAGVs) and natural gas vehicles (NGVs)—will grow from 5.0% of the market in 2014 to 11.2% by 2035. A majority of these AFVs will be NGVs and PAGVs. Vehicles running primarily on hydrogen and electricity will make up less than 1% of all MHDVs in 2035, according to Navigant.

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DOE seeking input on commercialization of fuel cells as range extenders for battery-electric vehicles

July 04, 2014

The US Department of Energy (DOE) has issued a Request for Information (RFI) (DE-FOA-0001145) to solicit feedback from industry, academia, research laboratories, government agencies, and other stakeholders on issues related to the technical and economic feasibility of commercializing fuel cell range extenders for available battery-electric vehicles (BEVs) in the US market.

DOE’s office of Energy Efficiency & Renewable Energy (EERE) is specifically interested in information on BEV makes and models where an after-market modification to extend the vehicle range using a Polymer Electrolyte Membrane (PEM) fuel cell system would be most feasible.

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NREL and GM announce multi-year R&D partnership to reduce cost of automotive fuel cells

June 25, 2014

The Energy Department’s National Renewable Energy Laboratory (NREL) and General Motors (GM) are partnering on a multi-year, multi-million dollar joint effort to accelerate the reduction of automotive fuel cell stack costs through fuel cell material and manufacturing research and development (R&D). Most major automakers, including GM, have made significant progress in the development of fuel cell electric vehicles, but achieving commercial deployment with global impact will require further cost reductions.

NREL and GM will focus on critical next-generation fuel cell electric vehicle challenges, which include reducing platinum loading, achieving high power densities, understanding the implication of contaminants on fuel cell performance and durability, and accelerating manufacturing processes to achieve the benefits of increased economies of scale.

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Toyota to launch its fuel cell vehicle in Japan before April 2015, priced around $68,700; reveals exterior

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Toyota’s Mitsuhisa Kato briefs the media in Japan on the timing and pricing of the FCV, and outlines the company’s view of the role of fuel cell vehicles. Click to enlarge.

Toyota Motor Corporation revealed the exterior design and Japan pricing of its hydrogen fuel cell sedan, first unveiled as a concept at the Tokyo Motor Show last year. (Earlier post.) The car will launch in Japan before April 2015, and preparations are underway for launches in the US and European markets in the summer of 2015.

In Japan, the fuel cell sedan will go on sale at Toyota and Toyopet dealerships, priced at approximately ¥7 million (US$68,700) (MSRP; excludes consumption tax). Initially, sales will be limited to regions where hydrogen refueling infrastructure is being developed: Saitama Prefecture, Chiba Prefecture, Tokyo Metropolis, Kanagawa Prefecture, Yamanashi Prefecture, Aichi Prefecture, Osaka Prefecture, Hyogo Prefecture, Yamaguchi Prefecture, and Fukuoka Prefecture.

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ARPA-E awards $33M to 13 intermediate-temp fuel cell projects; converting gaseous hydrocarbons to liquid fuels

June 19, 2014

The US Advanced Research Projects Agency - Energy (ARPA-E) is awarding $33 million to 13 new projects aimed at developing transformational fuel cell technologies for low-cost distributed power generation. The projects, which are funded through ARPA-E’s new Reliable Electricity Based on ELectrochemical Systems (REBELS) program, are focused on improving grid stability, balancing intermittent renewable technologies, and reducing CO2 emissions using electrochemical distributed power generation systems.

Current advanced fuel cell research generally focuses on technologies that either operate at high temperatures for grid-scale applications or at low temperatures for vehicle technologies. ARPA-E’s new REBELS projects focus on low-cost Intermediate-Temperature Fuel Cells (ITFCs) emphasizing three technical approaches: the production of efficient, reliable ITFCs; the integration of ITFCs and electricity storage at the device level; and the use of ITFCs to convert methane or other gaseous hydrocarbons into liquid fuels using excess energy.

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US Hybrid awarded contract to deliver plug-in fuel cell shuttle bus to Hawaii County Mass Transit Agency

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The hydrogen shuttle bus. Click to enlarge.

California-based US Hybrid Corporation has been awarded a contract by the Hawaii Center for Advanced Transportation Technologies (HCATT) for the design, integration and delivery of its H2Ride Fuel Cell Plug-In Shuttle Bus for operation by the County of Hawaii Mass Transit Agency’s (MTA) HELE-ON Big Island bus service. The project is funded by the State of Hawaii and Office of Naval Research via the Hawaii Natural Energy Institute (HNEI).

Integrated at US Hybrid’s Honolulu facility, the 25-passenger shuttle bus utilizes a 30 kW fuel cell fueled by a 20 kg hydrogen storage and delivery system. The fuel cell and 28 kWh lithium-ion battery pack power the vehicle’s 200 kW powertrain, air conditioning, and auxiliary systems. Onboard batteries are recharged by regenerative braking as well as grid charging. The US Hybrid fuel cell, powertrain, and vehicle controller optimizes power delivered by the energy storage and fuel cell power plant.

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Washington State/Boeing SOFC shows promise for aviation and automotive applications

June 17, 2014

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MoO2-based SOFC using a fuel mixture consisting of n-dodecane, CO2 and air. Kwon 2013. Click to enlarge.

Researchers at Washington State University, with colleagues at Kyung Hee University and Boeing Commercial Airplanes, have been developing liquid hydrocarbon/oxygenated hydrocarbon-fueled solid oxide fuel cells (SOFCs) for aviation (the “more electric” airplane) and other transportation applications, such as in cars. These fuel cells first internally—i.e., no external reformer—reform a complex liquid hydrocarbon fuel into carbon fragments and hydrogen, which are then electrochemically oxidized to produce electrical energy without external fuel processors. The SOFCs feature a MoO2 (molybdenum dioxide) anode with an interconnecting network of pores that exhibit excellent ion- and electron-transfer properties.

In a new paper in the journal Energy Technology, the team reports that this novel fuel cell, when directly fueled with a jet-A fuel surrogate (an n-dodecane fuel mixture), generated an initial maximum power density of 3 W cm-2 at 750 °C and maintained this high initial activity over 24 h with no coking. The addition of 500 ppm of sulfur into the fuel stream did not deactivate the cell.

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Hyundai delivers keys to first Tucson Fuel Cell customer; leasing for $499/mo, with unlimited free fueling; first drive

June 11, 2014

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First customer Tim Bush and family (center), with John Patterson (left) and Dave Zuchowski, president and CEO, Hyundai Motor America (right). Click to enlarge.

In an event combining a first-customer ceremony and a media drive, Tustin (California) Hyundai’s Dealer Principal, John Patterson, handed over the keys to Hyundai’s first mass-produced Tucson Fuel Cell crossover (earlier post) to Timothy Bush, the first Hyundai Fuel Cell customer, with Hyundai executives in attendance.

Hyundai thus is first out the gate with the next wave of “mass-produced” fuel cell vehicles. In this context, “mass-produced” means that the fuel cell vehicle is assembled on the same line at Ulsan, Korea, as the conventional Tucson, rather than hand-assembled. Volumes will initially be low: in the hundreds, said Gil Castillo, senior US group manager for Hyundai’s alternative vehicle program.

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SunLine Transit Agency takes delivery of two new fuel cell buses; 8th generation

June 10, 2014

SunLine Transit Agency of Thousand Palms, CA has taken delivery of two new eight-generation fuel cell buses, each powered by a Ballard FCvelocity-HD6 fuel cell module. These new buses evolve the previously deployed seventh-generation American Fuel Cell Bus (AFCB) configuration, which was first introduced with SunLine Transit Agency in 2011. (Earlier post.) SunLine is a longstanding leader in the deployment of clean transportation technologies in the United States; the agency converted entirely to CNG from diesel more than 20 years ago.

The AFCB has a fuel-cell-dominant hybrid electric propulsion system in a series configuration. The AFCB configuration utilizes Ballard’s FCvelocity-HD6 fuel cell module to provide primary power, in combination with BAE Systems’ HybriDrive propulsion and power management systems deployed in an ElDorado National 40-foot (12-meter) Axess model, heavy duty transit bus.

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DOE to award up to $4.6M for innovations in fuel cell and hydrogen fuel technologies

June 06, 2014

The US Department of Energy (DOE) Fuel Cell Technologies Office (FCTO) issued a funding opportunity announcement for up to $4.6 million for 12–24 month projects with industry and academia (DE-FOA-0000966) in support of innovations in fuel cell and hydrogen fuel technologies. (Earlier post.)

The FCTO Incubator Funding Opportunity Announcement (FOA) is intended to identify potentially impactful technologies that are not already addressed in FCTO’s strategic plan or project portfolio. The FOA is open to any and all impactful ideas which will significantly advance the mission of the FCTO and that are relevant to its Multi-Year Program Plan (MYPP); however, specific areas of interest include:

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8-state alliance releases action plan to put 3.3M ZEVs on their roads by 2025

May 29, 2014

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Projected ZEV compliance scenario for the eight states. Click to enlarge.

Eight partnering states released their Multi-State ZEV Action Plan as the first promised milestone for the bi-coastal collaboration to pave the way for increasingly large numbers of zero emission vehicles: plug-in hybrid electric vehicles (PHEVs), battery electric vehicles (BEVs), and hydrogen-powered fuel cell electric vehicles (FCEVs). The partner states are California, Connecticut, Maryland, Massachusetts, New York, Oregon, Rhode Island and Vermont. Together they represent about a quarter of the nation’s new car sales.

The governors of the 8 states began this latest collaboration with the signing of a Memorandum of Understanding on 24 October 2013. (Earlier post.) The ultimate goal is to reduce greenhouse gas and smog-causing emissions by transforming the transportation sector over the next 11 years.

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DOE to award up to $2M to develop supply chain, manufacturing competitiveness analysis for hydrogen and fuel cell technologies

May 22, 2014

The Energy Department announced up to $2 million to develop the domestic supply chain for hydrogen and fuel cell technologies and to study the competitiveness of US hydrogen and fuel cell system and component manufacturing. (DE-FOA-0000854) (Earlier post.)

This funding will support projects that focus on scaling-up the production of today’s hydrogen and fuel cell components and systems to commercial scale. Currently, these components and systems are being built using laboratory-scale fabrication technologies, but developing a robust supply chain to support mass production of these systems can enable the market for these technologies to grow. There are two topics of interest: (1) Facilitate the Development and Expansion of a Robust Supply Chain for Hydrogen and Fuel Cell Systems and Components; and (2) Analysis of US Hydrogen and Fuel Cell Manufacturing Global Competitiveness.

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Intelligent Energy unveils next-generation, integrated, compact fuel cell power unit; developed with Suzuki

May 21, 2014

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The new Gen4 unit. Click to enlarge.

Intelligent Energy introduced its Gen4 air-cooled fuel cell power unit, designed for easy integration into two-wheel and four-wheel vehicles, at the 2014 JSAE (Society of Automotive Engineers of Japan) Annual Congress in Yokohama. The technology has been developed in collaboration with the Suzuki Motor Corporation.

Rated for continuous operation at 3.9kW and capable of providing in excess of 4kW for short periods, the power unit has been designed as a prime-mover power source for smaller fuel cell electric vehicles and also as a range extender for larger vehicles, offering a zero-emission alternative to conventional internal combustion engines and to address range anxiety with battery-only electric vehicles.

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Navigant forecasts plug-in and fuel cell vehicles to be 2.5% of all vehicles in use in 2035; global parc of >2B vehicles

May 20, 2014

In a new report, Navigant Research estimates that nearly 84.1 million new light-duty vehicles (LDVs) will be sold globally in 2014, putting more than 1.2 billion vehicles on the world’s roads. The company forecasts that annual LDV sales will grow to 126.9 million in 2035, representing a compound annual growth rate (CAGR) of 2.0%. The number of LDVs in use worldwide will grow by 72.4% over the forecast period—i.e., to more than 2 billion vehicles.

Navigant forecasts that sales of conventional ICE vehicles will fall significantly over the period, experiencing a CAGR of -6.7%; the share of vehicles in use with conventional ICE powertrains will thus fall from 95% in 2014 to 45% in 2035. Navigant suggests that conventional ICE vehicles will be mainly supplanted by stop-start vehicles (SSVs), which will grow from representing fewer than 3% of vehicles in use in 2014 to around 45% in 2035. Hybrid-electric and natural-gas (HEVs and NGVs) will account for almost 8% of global share, while plug-in hybrid (PHEV), battery-electric (BEV), and fuel-cell electric (FCV) together will add up to almost 2.5% of the LDVs in use in 2035.

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DOE issues request for information on fuel cell research and development needs

May 07, 2014

The US Department of Energy’s Fuel Cell Technologies Office (FCTO) has issued a request for information (DE-FOA-0001133) seeking feedback from the research community and relevant stakeholders to assist in the development of topics for a potential funding opportunity announcement in 2015 for fuel cells and fuel cell systems, including cross-cutting stack and balance of plant component technology.

The RFI is soliciting feedback on R&D needs for and technical barriers to the widespread commercialization of fuel cells for transportation, stationary, and early market segments. FCTO is specifically interested in information on R&D needs and priorities concerning the development of low-cost fuel cell components and pathways leading to improved fuel cell performance and durability. Input received from this RFI will be considered prior to FCTO issuing a fuel cell FOA (subject to Congressional appropriations). DOE is primarily seeking information in the following six categories:

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The Michelin Group acquires minority stake in fuel cell company Symbio FCell

May 06, 2014

The Michelin Group has taken a significant minority stake in French fuel cell company Symbio FCell as part of the company’s second round of funding. Michelin joins existing shareholders including the founders, managers and several investment funds: IPSA and CEA Investments (through the CEA strategic fund and its ATI seed-stage fund).

Symbio FCell is the provider of a fuel cell range extender for the Renault Kangoo ZE commercial electrical utility vehicle. Approved for use in Europe, the fuel cell range extender-equipped Kangoo is currently being tested by major commercial fleet operators such as La Poste (French post-office). (Earlier post.)

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Toyota to provide financial assistance to FirstElement for construction of H2 refueling network in California

May 02, 2014

Toyota Motor Sales (TMS) and its affiliate Toyota Motor Credit Corporation (TMCC) have entered into a group of financial agreements with FirstElement Fuel Inc. (FE) to support the long-term operation and maintenance expenses of new hydrogen refueling stations in California.

FirstElement was selected by the California Energy Commission for a proposed award of $2,902,000 to construct two 100% renewable refueling stations in Los Angeles, and $24,667,000 for 17 stations in other key locations in California. (Earlier post.) Toyota’s actual amount of financial assistance will be based on an analysis of the grant award to FirstElement by the California Energy Commission’s (CEC) Notice of Proposed Awards (NOPA) announced yesterday, and final approval of the NOPA, anticipated in June.

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Sandia Labs and NREL leading new DOE hydrogen infrastructure project; H2FIRST

May 01, 2014

H2FIRST Logo

A new project launched by the US Department of Energy (DOE) and led by Sandia National Laboratories and the National Renewable Energy Laboratory (NREL) will work in support of H2USA, the public private partnership introduced in 2013 by the Energy Department and industry stakeholders to address the challenge of hydrogen infrastructure. (Earlier post.)

Established by the Energy Department’s Fuel Cell Technologies Office in the Office of Energy Efficiency and Renewable Energy, the Sandia- and NREL-led Hydrogen Fueling Infrastructure Research and Station Technology (H2FIRST) project will draw on existing and emerging core capabilities at the national labs and aim to reduce the cost and time of new fueling station construction and improve the stations’ availability and reliability. By focusing on these aspects of the hydrogen fueling infrastructure, the effort hopes to accelerate and support the widespread deployment of hydrogen fuel cell electric vehicles.

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DOE to award up to $10M for projects advancing Zero Emission Cargo Transport (ZECT)

April 30, 2014

The US Department of Energy (DOE) National Energy Technology Laboratory (NETL), on behalf of the Office of Energy Efficiency and Renewable Energy’s (EERE) Office of Vehicle Technologies (OVT) Program, has issued a funding opportunity announcement (DE-FOA-0001106) to award up to $10 million for projects to accelerate the introduction and penetration of electric transportation technologies (ETT) into the cargo transport sector for Zero Emission Cargo Transport (ZECT).

Goals for awards resulting from this Funding Opportunity Announcement (FOA) include demonstrating reductions of 1) petroleum use, 2) greenhouse gas emissions, and 3) criteria pollutant and toxics emissions. Other goals include evaluating the market viability of cargo ETT and collecting detailed information to analyze the benefits and viability of this freight transportation approach for this and other non-attainment areas.

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Researchers use neutron crystallography to show outcome of hydrogen cleavage by catalyst; helping to build better fuel cell catalyst

April 24, 2014

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Neutron crystallography shows this iron catalyst gripping two hydrogen atoms (red spheres). This arrangement allows an unusual dihydrogen bond to form between the hydrogen atoms (red dots). Source: Liu et al. Click to enlarge.

Using neutron crystallography, researchers at Pacific Northwest National Laboratory (PNNL) and their colleagues at Oak Ridge National Laboratory (ORNL) have shown for the first time precisely where the hydrogen halves end up in the structure of a molecular catalyst—an iron hydrogenase inspired by a natural hydrogenase enzyme—that breaks down hydrogen. A paper on their study is published in Angewandte Chemie International Edition.

The view confirms previous hypotheses and provides insight into how to make the catalyst work better for energy uses—i.e., for fuel cells—as an alternative to platinum.

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DOE releases five-year strategic plan, 2014-2018; supporting “all of the above” energy strategy

April 08, 2014

The US Department of Energy (DOE) released its five-year 2014-2018 Strategic Plan. The plan is organized into 12 strategic objectives aimed at three distinct goals: Science and Energy; Nuclear Security; and Management and Performance. These objectives represent broad cross-cutting and collaborative efforts across DOE headquarters, site offices, and national laboratories.

The overarching goal for Science and Energy is: “Advance foundational science, innovate energy technologies, and inform data driven policies that enhance US economic growth and job creation, energy security, and environmental quality, with emphasis on implementation of the President’s Climate Action Plan to mitigate the risks of and enhance resilience against climate change.” Under that, the plan sketches out 3 strategic goals:

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California ARB posts final modifications for ZEV rule on fast refueling/battery exchange for public comment

April 05, 2014

The staff of the California Air Resources Board (ARB) has posted for public comment current final modifications for the Zero Emission Vehicle Regulation for 15 days. (Earlier post.) Statutorily, depending upon the comments received, ARB staff may either make further modifications and resubmit to Board for further consideration; failing that, the Board will adopt the new regulatory language.

These final tweaks to the ZEV rule involve the allocation of ZEV credits for different types of ZEV vehicles and the handling of the associated fast-refueling accreditation, which includes the possible use of battery-swapping.

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Partners launch $51M hydrogen fuel cell vehicle and infrastructure project in Europe

April 03, 2014

Automakers, hydrogen fuel suppliers, the Mayor of London’s Office and energy consultancies launched the £31-million (US$51-million) European HyFive project at City Hall in London. Five different manufacturers will deploy a total of 110 hydrogen fuel cell vehicles at several European locations (Bolzano, Copenhagen, Innsbruck, London, Munich, Stuttgart) and develop new clusters of hydrogen refueling stations.

Locations are being sought for three new hydrogen refueling stations in London, one in Aarhus and in Odense (Denmark) and one in Innsbruck (Austria). They are expected to be operational by 2015, by which time some of the manufacturers in the partnership will have started to put hydrogen fueled cars on sale in some European markets.

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DOE awards $17M to FY 2014 SBIR Phase II projects; includes Si/graphene anodes, motor windings, exhaust treatments

March 31, 2014

The US DOE recently awarded $17 million to 17 FY 2014 Small Business Innovation Research (SBIR) Phase II projects to further develop Phase I projects and to produce a prototype or equivalent within two years. The selected 17 awards represent the best of nearly 1,000 ideas submitted for the FY 2012/13 Broad Based Topic Solicitation, DOE said.

The selected projects include 6 vehicle-related technologies and 2 hydrogen and fuel cell technologies, as well as new hydropower, heat pump, solar and manufacturing technologies. Vehicle technologies span a range from new Si/graphene Li-ion anode materials and composites for motor windings to diesel aftertreatment and advanced lubricants. Selected vehicle and hydrogen technology projects are:

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JEC updates well-to-wheels study on automotive fuels and powertrains; electro-mobility, natural gas and biofuels

March 27, 2014

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WTW energy expended and GHG emissions for conventional fuels ICE and hybrid vehicles shows the potential for improvement of conventional fuels and ICE based vehicles. Source: EUR 26236 EN - 2014 Click to enlarge.

Europe’s Joint Research Centre (JRC) and its partners in the JEC Consortium—JRC, EUCAR (the European Council for Automotive R&D) and CONCAWE (the oil companies European association for environment, health and safety in refining and distribution)—have published a new version of the Well-to-Wheels Analysis of Future Automotive Fuels and Powertrains in the European Context. (Earlier post.)

The updated version includes a longer-term outlook by expanding the time horizon from 2010 and beyond to 2020 and beyond. It adds an assessment of electrically chargeable vehicle configurations, such as plug-in hybrid, range extended, battery and fuel-cell electric vehicles. It also introduces an update of natural gas pathways, taking into account the addition of a European shale gas pathway. Furthermore, biofuel pathways, including an entirely new approach to NOx emissions from farming, were thoroughly revised.

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SAE taskforce completes two technical standards on hydrogen refueling; harmonizing the global infrastructure

March 24, 2014

To support the impending roll-out of hydrogen fueling infrastructure and Fuel Cell Electric Vehicles (FCEV), SAE International’s Fuel Cell Standards Taskforce has completed two technical standards: SAE J2601, “Fueling Protocols for Light Duty Gaseous Hydrogen Surface Vehicles”; and SAE J2799, “Hydrogen Surface Vehicle to Station Hardware and Software”. The standards have been created to harmonize hydrogen fueling worldwide for both 35 MPa and 70 MPa pressures.

J2601. SAE J2601 (also with J2799) fuels fuel cell vehicle hydrogen storage systems quickly to a high state of charge (SOC) without violating the storage system operating limits, explained Jesse Schneider, Sponsor of both Standards SAE J2601 & J2799, in a presentation at the SAE 2014 Hybrid & Electric Vehicle Technologies Symposium earlier this year. SAE J2601 defines parameters for a hydrogen fueling experience similar to conventional fueling and is considered one of the key standards required for the commercialization of fuel cell vehicles and hydrogen stations.

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Study finds no benefit to delaying or weakening ZEV policies to drive transition to electric drive

March 14, 2014

A study by a team from the Howard H. Baker Center for Public Policy at the University of Tennessee, Knoxville and Oak Ridge National Laboratory concludes that starting the California ZEV (Zero Emission Vehicle) mandates five years earlier or doubling their intensity increases upfront costs but also increases benefits by a greater amount.

Similarly, the study found, delaying the ZEV mandate is estimated to reduce upfront costs, but cause an even greater reduction in the present value of benefits. Even using pessimistic assumptions about future costs of electric drive technologies, the study showed no net benefit to delaying or weakening ZEV requirements. The simulations also show the important synergies between California and US transition policies, the authors noted.

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Toyota continues to prepare the market for fuel cell vehicle in 2015

March 11, 2014

Toyota Motor continues to lay the foundation for the introduction of its production fuel cell hybrid vehicle in 2015; the company began work on fuel cell technology in 1992. Showcased at the Consumer Electronics Show in January in Las Vegas (earlier post), the FCV Concept, which presages the introduction of the series-production vehicle, made its European debut at the 2014 Geneva Motor Show.

Re-emphasizing the general technology points that have emerged over the past few months at different events while adding a bit more detail, Yoshikazu Tanaka, Product General Manager of the Product Planning Group, said at the Geneva show that Toyota’s current fuel cell (FC) system features an output power density of 3.0 kW/L—twice as high as that of its previous FCV, the Toyota FCHV-adv (earlier post). The output power is more than 100kW, despite significant unit downsizing.

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DOE to issue funding opportunity for hydrogen and fuel cell Incubator projects

March 07, 2014

The US Department of Energy (DOE) Office of Energy Efficiency and Renewable Energy (EERE) intends to issue, on behalf of its Fuel Cell Technologies Office, a Funding Opportunity Announcement (FOA) entitled “Innovations in Fuel Cell and Hydrogen Fuels Technologies” (DE-FOA-0001094) for the FCTO Incubator program.

EERE has established multi‐year plans and roadmaps, with a concomitant focus of the majority of its resources on a limited number of “highest probability of success” pathways/approaches to ensure that the program initiatives are supported at a critical mass (both in terms of dollars and time) for maximum impact. While this roadmap‐based approach can be a strength, it can also create challenges in recognizing and exploring unanticipated, game changing pathways/approaches which may ultimately be superior to the pathways/approaches on the existing roadmaps.

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Researchers at Berkeley and Argonne labs discover highly active new class of nanocatalysts for fuel cells; more efficient, lower cost

February 28, 2014

Chen
Bar chart showing the specific activities of Pt/C, Pt poly-crystal electrode, IL-encapsulated Pt3Ni nanoframes/C, PtNi-Meso-TF, and Pt3Ni(111)-Skin electrode, and the corresponding improvement factors vs. Pt/C. Source: Chen et al. Supplementary Materials. Click to enlarge.

A team led by researchers at Berkeley and Argonne National Labs have discovered a new class of bimetallic nanocatalysts for fuel cells and water-alkali electrolyzers that are an order of magnitude higher in activity than the target set by the US Department of Energy (DOE) for 2017.

The new catalysts, hollow polyhedral nanoframes of platinum and nickel (Pt3Ni), feature a three-dimensional catalytic surface activity that makes them significantly more efficient and far less expensive than the best platinum catalysts used in today’s fuel cells and alkaline electrolyzers. This research, a collaborative effort between DOE’s Lawrence Berkeley National Laboratory (Berkeley Lab) and Argonne National Laboratory (ANL), is reported in the journal Science.

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Sandia Labs project team building fuel cell cold ironing system for deployment at Port of Honolulu in 2015

February 25, 2014

A Sandia National Laboratories project team, including a number of industry partners, is designing and building a cold-ironing fuel cell system that will be deployed in the Port of Honolulu in 2015. The work comes on the heels of last year’s study and analysis that confirmed the viability of hydrogen fuel cells to provide auxiliary power to docked or anchored ships. (Earlier post.)

Hydrogen researchers at Sandia National Laboratories joined with several partners in the follow-up project, which will result in a portable, self-contained hydrogen fuel cell unit that can float on a barge, sit on a dock or be transported to wherever it’s needed to provide electrical power. The unit will fit inside a 20-foot shipping container and will consist of four 30-kilowatt fuel cells, a hydrogen storage system and power conversion equipment.

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Update on Honda/GM fuel cell partnership; “It’s about cost reduction”

February 21, 2014

In July 2013, General Motors and Honda announced a long-term, definitive master agreement to co-develop next-generation fuel cell system and hydrogen storage technologies, aiming for the 2020 time frame. (Earlier post.) At the SAE 2014 Hybrid & Electric Vehicle Technologies Symposium, Mark Mathias, Director, Fuel Cell R&D for GM, provided an update on the collaboration, as well as a brief dive into the technical drivers behind the ongoing automotive efforts on fuel cell propulsion related to the scaling properties of batteries and fuel cells.

The GM/Honda partnership is about cost reduction, Mathias said. “We have vehicles now that work and can be durable, it’s really now about making a business out of the technology. Obviously it involves both the vehicle and the infrastructure and the hydrogen supply, so there are a lot of elements to this.

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NREL initial report on performance of BC Transit fuel cell electric buses

February 17, 2014

Researchers from the National Renewable Energy Laboratory, commissioned by the California Air Resources Board (ARB), have issued their initial evaluation of the hydrogen fuel cell buses in operation at BC Transit. The report covers two years of revenue service data on the buses from April 2011 through March 2013.

In 2012, NREL developed a guideline for evaluating the technology readiness level (TRL) for fuel cell electric buses (FCEBs). TRLs range from concept design at TRL 1 up to full commercialization and deployment at TRL 9. Using this guide, the NREL team assessed the BC Transit buses to be at TRL 7: full-scale validation in a relevant environment. During the two-year data period analyzed for the report, the FCEB fleet accumulated more than 2.1 million kilometers (1.3 million miles) and more than 156,000 hours on the fuel cell power plants. Overall the FCEBs have an average fuel consumption of 15.48 kilograms of hydrogen per 100 kilometers. This equates to a fuel economy of 4.53 miles per diesel gallon equivalent (mi/DGE). The buses have an average availability of 69%.

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Calif. ARB releases GHG scoping plan update; more ZEVs, “LEV IV”, MD and HD regulations; ZEV for trucks; more LCFS

February 11, 2014

The California Air Resources Board released the draft proposed first update to the AB 32 Scoping Plan, which guides development and implementation of California’s greenhouse gas emission reduction programs. The Air Resources Board is required to update the Scoping Plan every five years.

Among the actions proposed or considered in the transportation sector include aggressive implementation of the light-duty Zero Emission Vehicle standard; LEV IV emissions regulations for the light-duty fleet post-2025 (GHG reductions of about 5% per year); Phase 2 GHG regulations for medium and heavy-duty (MD and HD) vehicles; a possible ZEV regulation for trucks; more stringent carbon reduction targets for the Low Carbon Fuel Standard; and others.

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