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Hydrogen Internal Combustion Engines as a Transitionary Technology

New_hice_2006

While it is apparent that the long-discussed hydrogen economy is not emerging as rapidly as some had anticipated or hoped, hydrogen fuel-cell vehicles—specifically using hydrogen produced via renewable resources—remain a long-term vision for sustainable transportation.

One of the key questions for the hydrogen vehicle industry is how to develop transitionary technologies that can deliver immediate benefit to users while still advancing work on solutions to some of the well-known critical challenges facing the longer-term use of hydrogen (production, storage, refueling infrastructure) and fuel-cells (cost, longevity, power).

An approach that is gaining more support is to focus in the short-term on hydrogen-fueled internal combustion engines (including engines fueled with a hydrogen-CNG blend) in both direct drive and hybrid applications.

WestStart-CALSTART and the Federal Transit Administration organized a one-day Hydrogen Internal Combustion Engine Symposium around that topic, with two purposes. The first was to try to better define the role the internal combustion engine might play in the near- and medium-term during the long-term transition to hydrogen as a transportation fuel.

The second was to foster communications among public agencies and the private sector surrounding projects and technology involving internal combustion engines (ICE) fueled by hydrogen or hydrogen blends.

To put some structure around that first discussion, Fred Silver, vice-president of WestStart-CALSTART and the host for the symposium, posed three questions at the beginning of the day:

  1. Can HICE (Hydrogen Internal Combustion Engines) achieve efficiencies that exceed the best gasoline and diesel systems?

  2. Can HICE support an ATPZEV or Near Zero Emission Bus application?

  3. Can HICE provide the same or even improved power densities compared to conventional platforms?

The answer to all three is a provisional “yes.”

There are some immediate caveats that go into that answer. The first is that, on the principle of dealing with what’s real, the vast majority of hydrogen that will be used in vehicle systems in the short- and medium-term will be produced from natural gas by steam methane reforming—decidedly not optimal from a greenhouse gas perspective.

Tad Wysor, Senior Technical and Policy Advisor with the EPA Office of Transportation and Air Quality (OTAQ), noted that attention to the total fuel lifecycle is “critical.” “The overall degree of greenhouse gas emissions and fuel consumption will ultimately drive the commercialization of different hydrogen technologies.

Another caveat is that the HICE industry—even the vendors with the most experience—is still learning. It’s not really even possible to discuss engine durability data in an HICE or HCNG scenario because, as several manufacturers pointed out, there just haven’t been enough HICE engines on the road for long enough to provide the data. (By contrast, DaimlerChrysler’s fuel cell fleet has racked up more than 1 million miles.)

That situation will begin to change, with more HICE prototypes emerging and larger-scale test projects underway, such as Ford’s planned deployment later this year of between 20 and 30 HICE shuttle buses, and with a growing number of medium- and heavy-duty HICE projects emerging.

Efficiency. HICE systems theoretically can deliver greater efficiencies than their gasoline counterparts. BMW currently is at 37% with its hydrogen-fueled 750h prototype, and has set an internal target of 50%. The Department of Energy has set a target of 45% BTE (brake thermal efficiency) with 0.07 g/mile of NOx.

Hybrid HICE systems deliver even more capability.

Emissions. The operational emissions issue with HICE (leaving aside the question of greenhouse gas production during the fuel cycle), is NOx. All the other criteria emissions are practically at zero. Engine designers have two basic approaches to take with HICE: they can opt for a lean-burn strategy, which minimizes NOx emissions but has an effect on power, or they can go for a richer fuel mixture, which ups the power, but also increases NOx.

Approaches reflected at the symposium seemed split, with some opting for lean-burn (lambda of about 2.0) and taking their hit on the power, with others opting for a richer charge, and using catalytic converters to handle the NOx.

As one example of the NOx issue, initial data from the Quantum HICE Prius models showed a reduction in all criteria pollutants compared to the conventional Prius—with the exception of NOx, which edged up slightly.

Power density. Compared to port-injected gasoline engines, port-injected hydrogen engines see a theoretical drop in relative power density (with a port-injected gasoline engine being 100%) to about 82%. Actual test data, however, as described by Sandeep Munshi from Westport Innovations, indicates only 65% efficiency for port-injected hydrogen compared to port-injected gasoline.

The use of direct injection, however, reverses that, with direct-injection hydrogen delivering 117% of the power density provided by port-injection gasoline systems, according to Munshi.

Supercharging for low-end torque and turbo-charging are also solutions being applied to improve the power density of the HICE systems. In the HICE Prius developed by Quantum, for example, the Quantum engineers turbocharged the engine.

HICE as a transition. Some speakers expressed some nervousness about positioning HICE as transitionary—what customer will want to buy into a solution that is defined to be short-term?

Andy Abele, Executive Director for Strategic Development at Quantum, was even more direct in his concern, seeing the recent surge in interest in E85 as a definite distraction, if not outright competitive threat.

The dynamic has changed in the last six months. We are now competing with E85 vehicles at zero differential cost. We can’t bury our heads in the sand...It is hard to argue against E85 and flexible fuel vehicles.

Is “transitional” good enough for a company to make a business case?

Comments

jcwinnie

Rather than H2ICE, would there be any value to adding previously mentioned, H2DI (Hydrogen Direct Injection) to a FFV (Flex-Fuel Vehicle) to make the ethanol more combustible?

Certainly, it would mean filling up with two different fuels E85 plus the source of on-demand hydrogen. Now, if you were driving mostly all-electric miles in a plug-in, flex-fuel hybrid, then the infrequent filling of the tanks to run the genset would be less bothersome.

Max

Makes me laught that those engineers are building a car that runs on hydrogen without knowing how to get the huge amont of hydrogen, when even half the cars of the world are running on hydrogen. If you say that natural gas is the answer, the look again the data how much spere natural gas we have :)

t

Come back when you have economically produced hyrdrogen with little or no greenhouse emissions. I'm not going to drive a transitional vehicle which gives me no advantage, either economically or otherwise, including greenhouse emissions and performance.

H2_Reality_Check

Do you have any idea how much hydrogen is produced at oil refineries today Max? It is enough hydrogen to support 100 million hydrogen vehicles and the quantity is growing. As we move forward to dirtier and dirtier crudes, the oil refineries need more and more hydrogen. Air Products, the leading supplier of hydrogen, has said they will be doubling their production. You want hydrogen? Stop making gasoline.

tom deplume

Maybe the Hydrogen Hypesters are seeing that the laws of physics may be against H2 fuel cell practicality. Hydrogen fuel cells have very poor power density compared to engines and are not as simple as most people think.
As for refinery produced H2 we are still talking about continued use of fossil fuels which may mean not using the energy embeded in the carbon.

Lance Funston

H2 injection seems like a more sensible transition. Simply use H2 as a burn catalyst to decrease emissions, increase efficiency. Or build engines to adjust to a wide range of liquid and gaseous fuels.

Of course, having both liquid and gaseous tank space is a big trade-off on both and cargo space. Efficiency of the engine and drive system will be key to making a real flex-fuel vehicle. Fords Tri-Fuel truck is an example of this concept albeit wrapped up in a pretty grotesque and inefficient 10 mpg package.

But hey, who has the budget, appetite for gargantuan vehicles, and fuel supply issues who could explore this... That's right... Our armed forces. The tri-fuel hybrid Humvee could take troops anywhere and exploit any available local fuel supply with a higher level of efficiency.

karen

does biodiesel work good on duramax diesel engines by gm/chevrolet?

kumar

sir
i am a resarch student in nitk in India. Sir I am thinking to do resarch in high pressure injection hydrogen fuel in si engines.
Sir is it a good idia ? if i proceed than where i will get engine with experimental set up. pl kindly resopnd me sir
thank you sir

bye
kumar

charles hall

Worth a look:
http://www.itm-power.com/050706.pdf

Rahul patil

Respected Sir,
I am a final year student of Mechnical Engg. in india. I wanted to do my project in Use Of Hydrogen In I C Engines.So i am in need of information about how it works,its advantages,changes needed to be done in engine,future of technology.If you have a pdf format of info. please kindly send through email.

jodish

sir
thankz for the details
but i iwant to know the air to hydrogen mixture ratio taht has been used for h2 ic engine(like 14.3:1 foe petrol cars (normal)) d cars like bmw clean energy

Narender K Gupta

We offer Spray Nozzles- Delavan UK for Automobiles Indus. Application.

adhik

Sir i m student of mechanical engg
i want details regarding Hydrogen ICE.its comparission with Petrol or diesel ICE Advantag Disadvantag

SANJEEV

Sir,
I am Er. Sanjev kumar, lecturer in mechanical engg. At M.I.T.bihar(india).
I have invented a model of engine which operates without any types
Of fuels(NO NEED OF PETROL,DIESEL,GASSES,OR ELECTRICITY).this innovation has been registetred by national innovation foundation,Ahemdabad(india).
I need workshop for testing it in real condition and for its commercialisation.
i can display my model or send a copy of its C.D.
PLEASE GUIDE ME
Thank you
sanjeev

shantosh moirangthem

Respected Sir,
i am a final student of mechanical engg. in india. i wanted to do my project in use of hydrogen si engine.i have tested in luna engine and it was succesfully run . in that experiment i used electrolysis for producing hydrogen.sir please give more information(advantage,disadvantage etc.)about my project.

Prasad

I want to know what are the problems faced by operating an ic engine on hydrogen

Prasad

I want to know what are the problems faced by operating an ic engine on hydrogen

Account Deleted

Respected Sir,
i am a final student of mechanical engg. in India. i wanted to do my project in use of hydrogen SI engine.i had tested in 97 CC HEROHONDA CD100SS Engine and it was successfully runned with a speed of 4550rpm. in that experiment i used combined chemical and electrolytic method for producing hydrogen.i like to extend my project with internal mixture formation. sir please give more information(advantage,disadvantage etc.)about my project.

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