Sharp Expands Solar Cell Production Capacity to 600 MW Per Year, World’s Largest
31 October 2006
Sharp Corporation has invested ¥3.5 billion (US$30 million) to increase annual production capacity for solar cells at its Katsuragi Plant by 100 MW to meet burgeoning demand in Japan and abroad. The new line will be in full production in November 2006.
Solar cell production capacity at the Katsuragi Plant will now reach 600 MW per year, the world’s largest.
Despite concerns in the photovoltaic (PV) power generating market about a shortage of processed silicon, PV systems are increasingly being used in Japan for industrial applications and are being installed on new residential construction in collaboration with home builders.
Sharp expects future demand to expand even further in Europe and the US, with a focus on industrial and commercial uses due to the introduction of subsidies and implementation of policies mandating power buy-back programs by utilities.
To more effectively utilize raw materials, Sharp is working to make solar cells even thinner and improve thin-film solar cells which use minimal amounts of silicon, as well as establish highly efficient production systems and expand and upgrade its production lines.
Sharp currently offers a range of solar modules ranging from 62–208 Watts.
That's the beauty of Solar, When you build a power plant (hydro, gas, coal, whatever) it produces electricity at a flat rate until it's retired. When you build a Solar plant you produce an ever increasing supply of panels that produce electricity.
Posted by: Neil | 31 October 2006 at 09:22 AM
Does anyone know how solar prices compare per country $/watt ?
Posted by: Lotfw | 31 October 2006 at 09:32 AM
There's a great resource for wind power capability in each state in the US: AWEA's project page. Is there a similar project for solar? What about wind or solar on a global (instead of just tUSA) map?
Posted by: stomv | 31 October 2006 at 10:26 AM
This was posted on TOD last week:
http://www.theoildrum.com/uploads/2305/Solar_Insolation_map.gif
It shows solar insolation (total solar energy averaged over time) for the United States. I'm not sure what the source was.
Posted by: Hal | 31 October 2006 at 11:16 AM
http://www.nrel.gov/gis/solar.html
http://www.nrel.gov/gis/wind.html
Stomv: you asked we answered.
Your taxpayer dollars at work.
We aim to please.
You aim too, please.
Posted by: Robert Schwartz | 31 October 2006 at 11:53 AM
They invested $30 million? Peanuts!
OPEC collects $600 BILLION each year for their crude. Total worldwide spending on crude oil and nat gas is almost 2 TRILLION per year.
We need a global push into wind and solar to the tune of $500 BILLION. Then we'd see some result.
Posted by: Hydrid+E85 | 31 October 2006 at 12:02 PM
Sorry, I wasn't clear.
I'm not interested in energy potential. I'm interested in currently operating installed energy capacity. Check my link to make sense of my request.
Anybody got 'dat?
Posted by: stomv | 31 October 2006 at 01:15 PM
"They invested $30 million? Peanuts!"
Sharp has made a business decision to expand it's production capacity by 20%. This is not a trivial decision but is probably a wise one in the current market.
Sharp is out to operate a business, not conduct a solar crusade. Their responsibility is to the stockholders.
Posted by: Bill Young | 31 October 2006 at 03:24 PM
Solar panels go for about $5 per watt. The German Green Party passed laws to help people buy panels and now the panel makers can sell all that they can make. Before the German laws, there were plenty of panels available.
Posted by: SJC | 31 October 2006 at 08:34 PM
Many countries, states, and provinces currently have significant subsidy programs for PV installations.
Stormy:
Google “solar” and “state you live in”. Comprehensive guides will be on the first search page.
Price for crystalline silicon used for manufacturing of PV solar panels is expected to double in couple of years and severely limit PV production. Due to high capital cost and long construction time new crystalline silicon manufacturing capacity is not expected to rump-up production in two years at least. Some companies, like ECD Ovonic, use amorphous silicon and claiming that their PV is not restricted by crystalline Si shortages.
Posted by: Andrey | 31 October 2006 at 10:05 PM
BS.
Posted by: pizmo | 31 October 2006 at 10:37 PM
These guys haven't a chance if nanosolar come through on their promises.
www.nanosolar.com
They are just building a single factory capable of making 430 MW of cells per year, printed reel-to-reel around $1 per watt.
Posted by: clett | 01 November 2006 at 02:46 AM
Maybe the cost to manufacture might be $1 a watt, I have not seen any data to support that and I doubt Nanosolar nor their investors would disclose that, but I bet the price to consumers is much closer to $5 a watt.
Posted by: SJC | 01 November 2006 at 07:42 AM
Maybe the cost to manufacture might be $1 a watt, I have not seen any data to support that and I doubt Nanosolar nor their investors would disclose that, but I bet the price to consumers is much closer to $5 a watt.
Posted by: SJC | 01 November 2006 at 07:44 AM
Pizmo:
Google “shortage silicon solar” for a starter.
Posted by: Andrey | 01 November 2006 at 08:23 AM
SJC, of course NanoSolar will price against the market, not their production cost. If you could make 430MW of cells for $1/Wp would you:
A. Sell for $1.10/Wp and make $43 million profit, or
B. Sell for $5.00/Wp and make $1.7 billion?
Not a hard choice. Especially when you consider that pricing at 1.10 would only cause speculators to buy up your entire supply, resell it at $5.00/Wp and pocket the $1.65 billion difference themselves.
So will $1/Wp production cost have ANY impact on pricing? Yes, just not immediately. The $1.7 billion profit they make from building at $1/Wp and selling at $5 will allow Nanosolar to build 17 more factories. That's over 7 TW of production, almost 50% of current global supply! To expand the market that fast Nanosolar and other producers will have to lower prices below $5/Wp. By this mechanism the price will approach $1/Wp, but it won't happen overnight. More like five years.
Posted by: doggydogworld | 01 November 2006 at 12:01 PM
That was my point. Some of the posts seemed to suggest a dramatic lowering of PV prices due to Nanosolar technology. I was making the point that they can sell all that they want at higher prices and probably will.
Posted by: SJC | 01 November 2006 at 04:05 PM
Well, I consider a reduction from $5/Wp to $1 pretty dramatic even if it does take five years. Especially considering that it would completely rewrite the energy industry's economic laws. Perhaps I'm too easily impressed.
BTW, Nanosolar makes the most audacious claims and gets mucho press, but there are over a dozen companies building CIGS production lines plus a few who claim non-CIGS thin-film breakthroughs. Miasole claims they'll have 200 MW of capacity by the end of 2007. The others combined account for another 200 MW +/- around the same time frame. Some of these will fall by the wayside, of course, but it only takes 3-4 solid competitors to dramatically accelerate the pace. We could see sub-$3/Wp in 18 months and $1/Wp by 2010 if competition really heats up.
Posted by: doggydogworld | 02 November 2006 at 02:53 PM
We can watch the price of PV and see what happens. I do not expect to see a dramatic reduction in PV retail prices. Since Indium sells for quite a bit per kilogram and there is a limited supply due to its use in LCD displays, there may be a real pinch on the supplies for CIGS.
Posted by: SJC | 03 November 2006 at 07:28 AM
For module pricing see graph on homepage of Solarbuzz, Inc.:
http://www.solarbuzz.com/
Note the dipping of the European price level and more or less stabilisation of both curves. America is becoming still a bit more expensive because California eats all the modules due to SB1 being signed by Schwarzenegger.
Prices will fall in Germany, has been predicted by several analists.
We'll see, it is a fascinating market.
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Posted by: Jonathan Quinnell | 06 August 2007 at 06:43 AM