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Neste Oil to Build Second NExBTL Plant at Porvoo

Neste Oil has decided to build a second plant to produce premium-quality synthetic NExBTL diesel at its Porvoo refinery in Finland.

The capital costs of the plant, scheduled to begin production towards the end of 2008, are estimated to be around €100 million (US$133 million). The plant will have the same capacity, 170,000 tonnes per year, as the first one at Porvoo due to start up in summer 2007.

Biodiesel is a major growth area for us, alongside oil refining, and we are aiming to become the world’s leading biodiesel producer. Building a second plant at Porvoo will bring us one step further towards reaching our goal, but it will not be the only move that we’ll be making.

We intend building a number of such plants in various markets, both alone and together with partners. When we talk about aiming to be the leader in the field, we’re not just talking about production volumes, but also about being the technology leader as well. We aim to secure this position by investing heavily in R&D on biofuels to develop technologies that will enable us to further extend the range of raw materials that we can use. Ensuring the sustainability of the raw materials is also a top priority for us.

—President and CEO Risto Rinne

Neste Oil currently has two other projects under way related to starting biodiesel production elsewhere in cooperation with Total in France and OMV in Austria (earlier post), and these are progressing as planned.

The proprietary NExBTL process is a second-generation biofuel technology. The Neste NExBTL process and resulting product differ from both the transesterification process used to produced fatty acid methyl ester (biodiesel) and the gasification and Fischer-Tropsch conversion used in Biomass-to-Liquids (BTL) projects.

The NExBTL process hydrogenates vegetable oil or animal fat feedstock (using hydrogen from the refinery) to produce a hydrotreated “biodiesel” that has similar fuel qualities to BTL or GTL. NExBTL in testing reduced PM and NOx emissions even further than GTL.

The process, as scaled for the Porvoo implementation, requires 0.9 to 1.0 tonnes of hydrogen gas per hour for a NExBTL output of about 20 tonnes per hour.

The market for premium-quality biodiesel looks very promising. We decided to invest in our first NExBTL plant purely with the export market in mind, but now it appears that legislation requiring the use of biofuels on the road will also be introduced in Finland, and we need a second plant to meet domestic demand as well as growing demand elsewhere. We will benefit significantly from being able to build the second plant alongside the first one soon entering the final phases of the construction.

—Kimmo Rahkamo, Executive Vice President, Components Division

Comments

Neil

I assume that because they are building another plant of the same size that these could be considered commercial sized plants as opposed to pilot projects.

Cervus

Not sure where to really submit this to GCC, but here's a new press release from GreenFuel.

Arizona Public Service Company (APS) and GreenFuel Technologies Corporation have announced that they have successfully recycled the carbon dioxide (CO2) from the stack gases of a power plant into transportation grade biofuels...

"This is the first time ever that algae biomass created on-site by direct connection to a commercial power plant has been successfully converted to [biodiesel and ethanol] biofuels,” said Isaac Berzin, GreenFuel’s founder and Chief Technology Officer. “The conversion and certification of the fuels were conducted by respected, independent laboratories."

It works, folks. :)

Neil

The best way to get something like this posted is to email it to Mike (address listed under contacts)

Paul Dietz

It works, folks. :)

The question is not whether it 'works', but if it is economical. There are plenty of technologies that 'work' but fail in the marketplace.

Dr.Ing. Roberto Antonelli

I fail to understand where the novelty lies. It is not transesterification to make FAME, it is not Fischer-Tropsch synthesis from syngas obtained by bio-mass gasification. It is hydrogenation of "vegetable oil or animal fat feedstock". Does this deserve to be called "second-generation biofuel technology"? I also question that the product is better than GTL diesel.

johannes krens

it is obvious that for instance miscanthus and other c4 perennial reeds can become the base of a co2 neutral production of second generation bio fuel. It is known that miscanthus is not very demanding with regard to water and soil condition. The dry bio mass per ha is between 5 - 15 tonnes in U/S. With modern and cheap subsurface drip irrigation this could even be doubled.In climates like in India where 4.5 harvests are possible this amounts to 100 tonnes per ha. Trials to boost be done in Argentina and brasil and other latin American countries (fair trade of course)are under way. From biomass syngas is produced after lignin is taken out! From syngas to electricity and biodiesel with more efficient fischer tropsch all in rural scale. Watch this trend!!

johannes krens

it is obvious that for instance miscanthus and other c4 perennial reeds can become the base of a co2 neutral production of second generation bio fuel. It is known that miscanthus is not very demanding with regard to water and soil condition. The dry bio mass per ha is between 5 - 15 tonnes in U/S. With modern and cheap subsurface drip irrigation this could even be doubled.In climates like in India where 4.5 harvests are possible this amounts to 100 tonnes per ha. Trials to boost be done in Argentina and brasil and other latin American countries (fair trade of course)are under way. From biomass syngas is produced after lignin is taken out! From syngas to electricity and biodiesel with more efficient fischer tropsch all in rural scale. Watch this trend!!

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