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Canadian Wood Chip Cellulosic Ethanol Company Shoots for $30-Million US DOE Grant

Lignol
Lignol process and products. Click to enlarge.

The US subsidiary of Lignol Energy Corporation, a Canadian cellulosic ethanol and biochemical coproducts company initially focused on wood chip feedstock, has filed a formal application with the US Department of Energy (DOE) for a US$30-million grant for the development of a cellulosic ethanol commercial demonstration plant in Colorado.

Under the cellulosic ethanol and biofuels funding program, the DOE intends to make up to US$200 million in funding available over the next five years to support the development of small-scale cellulosic biorefineries in the United States. (Earlier post.) The DOE expects to announce the successful funding applicants by February 2008.

Lignol Innovations, Inc., the US subsidiary, has also signed a Project Development Agreement with Suncor Energy Products Inc. and its affiliate Suncor Energy (US) to jointly fund the project development costs related to the DOE application.

The company originally intended to produce lignin-based bioproducts in conjunction with ethanol and other extractives from British Columbia’s forest sector biomass (softwood) with a focus on bioproducts first, and ethanol or biofuels second.

Lignol uses a modified solvent-based pre-treatment technology based on original ‘Alcell’ biorefining technology developed by a former affiliate of General Electric (GE), and then further developed and commercialized for wood-pulp applications by a subsidiary of Repap Enterprises Inc. The full Lignol production process for cellulosic ethanol consists of pre-treatment, hydrolysis and fermentation.

Lignol recently established a Cellulosic Ethanol Development Center in Vancouver which consists of a pilot plant, an enzyme development laboratory and an engineering group. Lignol is integrating its delignification pre-treatment process with recently acquired saccharification and fermentation process capabilities. Lignol will initially apply its technology to the processing of wood chips and subsequently for a range of other cellulosic feedstocks.

In June, Lignol Innovations announced successful trial results in the conversion of various wood species to cellulosic ethanol. Lignol also announced that it has received a contribution agreement for up to $150,000 in additional funding from Ethanol BC, an organization funded by various forest products companies in British Columbia to encourage innovative utilization of wood residues within the province.

GE first developed the delignification process in the early 1970s to produce ethanol and organosolv lignin to be used as a clean-burning gas turbine fuel. The process was subsequently applied to the pulp and paper industry, and commercialized by Repap Enterprises between 1987 and 1997 to generate wood pulp.

Repap refocused the Alcell delignification process as a pulping process in which lignin (the natural glue in wood) was removed, and following bleaching, produced a 100% cellulose/hemicellulose wood pulp. In total, General Electric and Repap spent more than $100 million developing the technology.

In October 2001, Lignol completed an agreement with UPM-Kymmene Canada (then owners of the Alcell process) and Industry Canada to acquire the Alcell technology, consisting of the intellectual property, marketing data, project files and the Alcell pilot plant.

Since 2001, Lignol has applied the technology to various species of western softwoods with a view of producing lignin with similar characteristics of the lignin produced by Repap using eastern hardwoods, as well as fuel grade ethanol. In addition, Lignol has developed proprietary methods and know-how regarding the production of lignin from various feedstocks. In recent years Lignol has successfully produced ethanol from wood chips with results in excess of 90% of theoretical production of ethanol.

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Comments

sjc

Eastman Company years ago did a wood chip gasification program to make methanol. It was one of the largest projects like it ever done and it was very successful.

They could go one step further and use biological or catalytic methods to make ethanol. With all the wood products that the U.S. and Canada make, it seems like it would be profitable.

amr mostafa

we want to know to know more about your:
1- all wood products.
2- your events that had made and that will be.
3- the name of other companys that participate with your company in the evenst.
please send the information we ask you about soon.

amr mostafa

we want to know more about your:
1- all wood products.
2- your events that had been made and that will be.
3- the name of other companys that participate with your company in the events.
please esnd us the information we ask you about soon.

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