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Antonov Developing Low Cost Transmissions for Ultra Low Cost Cars

Antonovlcv
Antonov low cost automatic transmission for emerging markets. Click to enlarge.

Antonov, the automotive technology company, is returning to its first principles to develop low cost transmission systems required for ultra low cost cars.

Antonov’s underlying automatic transmission concept for this nascent market segment uses its original patented shift system, which the company is also currently employing for a number of ancillary two-speed applications including alternators, superchargers and engine front-end pulleys.

The Antonov shift system is implemented through a combination of centrifugal forces and the axial thrust from helical gears. The system uses purely mechanical forces already present in meshing gears. The principle can be extended to produce a simple,low cost yet robust and efficient three- or four-speed automatic transmission system.

We have unique experience of mechanical automatic shifting and alternative launch systems gained over almost 20 years. Such systems are ideally suited to the development of low cost automatic gearboxes much needed for the low cost vehicles required for emerging markets.

Minimum cost can be achieved through the use of innovative technology and design and a careful review of the technical functions required. Above all the transmission must be simple, low cost, reliable and repairable. And if possible this means no pneumatic or hydraulic controls, minimal components and only the simplest of electrical systems.

The transmission must also ensure ease of use for inexperienced drivers trying to cope with heavy traffic and be able to handle a wide range of vehicle payloads. The challenge today for the low cost car is to maintain only essential functionality.

—John Moore, Antonov CEO

Antonov is considering a range of alternative launch systems including a torque converter and various clutch systems including a centrifugal mechanism and stationary magnetic powder clutch.

A low cost torque converter, for example, can be integrated with the engine to avoid the need for a separate transmission oil pump, circuit and cooler. A torque converter provides an excellent launch mechanism for a vehicle and allows it to creep along in slow moving traffic—two essential requirements for emerging markets. Efficiency issues are mitigated by having a direct drive for high ratios and only taking the drive through the converter for low ratios.

—Antonov chief engineer Simon Roberts

Antonov proposes the use of the simplest possible three or four speed systems depending on the application and precise requirements of each car maker approaching the company as a client.

Each gear can be selected by a mechanically applied band brake and the whole system splash lubricated to eliminate the need for a pump. The brakes across one-way clutches can be eliminated provided the vehicle has sufficient brake capacity to avoid the need for engine braking. Shift calibration can be maintained very simply by use of electric solenoids, which only require simple on/off control from a throttle switch and can replace hydraulic pistons. And, if required, we can dispense with electric solenoids and hydraulic pistons altogether and employ a purely mechanical means for shift control, making use of direct linkage from the throttle to alter the shift point.

—Simon Roberts

To help facilitate the continued commercialization of its patents and intellectual property, Antonov has recently opened a new engineering centre near Warwick. The new facility has allowed the consolidation of all Antonov product development activity onto one site and the expanded engineering team has helped strengthen its design services to the automotive industry and in particular the export of those services abroad.

Comments

Tman

Looks super simple for an automatic gearbox. My only problem is that the low cost cars this thing is designed for usually come with low torque engines. Would a four speed not be an impediment to fuel economy or are they going to sacrifice usability by using unusually high gearing ratios.

This work still deserves praise as no one is designing specific systems for this market. With every manufacturer almost entirely focusing on more mid to high end cars.

What about those zero lubricant CVTs I've heard of that use a rubber belt with string rather than hydraulic actuators. And would a lower cost six speed DCT not be more fuel economic, though I don't know about cost

litesong

Hi Tman....The newer CVTs, such as Jatco's strong pushing CVT have solved the reliability problems that the rubber belt CVTs always had....at higher cost. The 6 speed DCTs are costly, tho plans for lower cost DCTs for inexpensive cars are in the hopper.

Might the low speed high torque of electric motors be a right fit for Antonov's low cost trannies to keep EV prices down to the level of affordability. Would miss the utter smoothness of an electric motor if the motor was coupled to a jerky transmission tho.

mki

That a "Low Cost Transmissions"?

I will suggest to look in to the inertia transmission, invented and develop by George Constantinesco.
Is by fare simpler then Antonov design, more efficient and it is true self controlling CVT transmission (no computer necessary, no clutch.
Constantinesco build low cost car that did 100mpg in 1926. I just wonder what will be possible today with today engines design.
Somebody have to look in that, it really look very promising.

Here is the link to website with the description of the inertia transmission and the history of the development.
http://www.rexresearch.com/constran/1constran.htm

@ mki ... Interesting. That link gives another transportation invention the GM bought and blocked.

Henry Gibson

I am glad that someone else has found the Constantinesco transmission. He invented the mechanism that allowed machine guns to fire through a spinning propellor for WWI., and it used sound pulses through liquids. I am sure that the rachet mechanism required for his tranmission could be made long lived with modern materials..HG...

all obsolete with electric cars.. but the cost of batteries has to come down.

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