Report: VW To Relaunch One-Liter Car As a Mild Hybrid With Two-Cylinder Diesel Engine
02 July 2008
CAR Magazine reports that VW will re-introduce its one-liter car with a two-cylinder engine. VW, which had cancelled the project in 2005, confirmed last fall that it would resurrect the project and have it in limited production by 2010. The name comes from the design point of consuming 1 liter of fuel per 100 kilometers (264 mpg US). (Earlier post.)
The original 1-liter car used a 0.3-liter, one-cylinder diesel engine, centrally positioned in front of the rear axle and combined with an automated direct shift gearbox. The crankcase and cylinder head of the engine were of an aluminium monoblock construction. The naturally aspirated, direct-injection diesel engine generated 6.3 kW (8.44 hp) at 4,000 rpm, with a top speed of 120 km/h (75 mph). Since the vehicle weights just 290 kg, it was “astonishingly lively”.
Instead of the single-cylinder engine originally mooted, a new two-cylinder unit will offer more refinement, more torque and more power. Despite the increasingly stringent emission requirements, a turbodiesel is again likely to get the nod over the even cleaner breathing FSI unit.
To offset the greater thirst of the bigger engine, the engineers are expected to fit VW’s complete mild hybrid kit which would permit intermittent zero-emissions, full-electric operation.
(A hat-tip to GreenPlease!)
VW/AUDI should better bring back in production the A2. It fulfilled the actual needs and was within the normal price range. Why doing all things overall for more costly cars when they have the solution
Posted by: Marc | 02 July 2008 at 02:49 AM
the A2 weighed 3 times as much and consumed 3 times as much fuel as this car. also, it had abysmal sales figures, vastly below expecations. first you have to address the reasons why the A2 failed before you try to reintroduce it.
Posted by: eric | 02 July 2008 at 03:12 AM
Some information on the previous version of the 1L car:
http://mysite.wanadoo-members.co.uk/ecotech/economy.htm
Would be great if they actually did make it, but there will be a lot of board meetings between now and 2010!
Posted by: clett | 02 July 2008 at 03:17 AM
I struggle to see why such a vehicle couldn't readily be made a pure EV.
1 liter of diesel equals 32,895btu
This vehicle consumes 1L/100km
This vehicle requires about 329btu/km
but...
The diesel engine probably averages 33% efficiency
Adjusted energy requirement is 110btu/km
That's equal to about 0.032kw/hr/km
For a 200km range, a 6.4kw/hr battery would be needed
Assuming LiFePo has an energy density of about 100w/kg and costs about $0.60/w...
That's about 64kg and $3,840 of batteries.
Does that look right?
That would be a 22% weight increase but remember that an EV does not need:
1. A transmission
2. A differential
3. Exhaust after treatment
4. Exhaust system
5. Fuel tank
6. Brakes
7. Rear Axle
All of that crap has to add up to about 35kg so the net weight gain would be 29kg. An overweight person getting in the car would have a greater impact on performance/handling.
Posted by: GreenPlease | 02 July 2008 at 05:45 AM
The Audi A2 electrified would the the Car of today . In 1999 already it had a better CO2 ( 81-86 versus 104 ) than the Prius2 of today with about the same interior space .
Inuk
Posted by: Inuk | 02 July 2008 at 06:34 AM
VW should stop this hyping of these different concept cars made for PR spin only because it's like 'crying wolf'.
Posted by: Bill G. | 02 July 2008 at 07:17 AM
GreenPlease
Don't forget that you can't fully discharge the battery so you need a 10KWhrs battery, but that would still be reasonable. Yes for thatking of commuter an all electric would make more sense than a diesel. I don't understand VW on this one, also I think a Venture Car or Naro car type of concept would make more sense than the WV which was not really practical.
Anyway thatis a positive thing that a big automaker get involve in ultro-low efficient vehicle, we will need them very soon my friend.
Posted by: Treehugger | 02 July 2008 at 08:55 AM
Greenplease, your numbers look reasonable. Your units are a bit untidy -- battery energy should be 6.4 kWh and LiFePO energy density and cost are 100 Wh/kg and $0.60/Wh.
Going EV doesn't eliminate the differential and rear axle unless you use wheel motors, which introduces other issues. You also can't eliminate brakes. I doubt this car has 35 kg in the tranny, exhaust and fuel tank. Maybe 20 kg.
Posted by: doggydogworld | 02 July 2008 at 09:07 AM
Doggydogworld
Sorry sir but with in-wheel motors you can get rid of differential and break..
Posted by: Treehugger | 02 July 2008 at 09:18 AM
@ Treehugger, remember people will very rarely use up all of the available battery capacity on a trip. How often do people run their gasoline or diesel tanks to empty?
For example, if you install a 100 mile range battery in an EV, it will only rarely be used past 80 miles before people charge it up again. This fact, together with the more robust battery chemistries of today, will allow closer matching of available kWh and quoted vehicle range. So not 10 kWh will be required, but more like 7 kWh.
The only reason why GM are installing 16 kWh in the Volt to allow only 8 kWh to be used is because they are expecting a complete, frequent depletion of that 8 kWh, as people use it all up on every commuting trip before the engine kicks in.
Posted by: clett | 02 July 2008 at 09:24 AM
Incidentally, the collective experience of previous EV converters suggests that to find out the miles per kWh value you can expect from a given body shape / weight of a particular donor vehicle, you simply look at the mpg values and convert:
For a diesel vehicle, divide mpg (US) by 10 to get expected miles per kWh.
For a gasoline vehicle, divide mpg (US) by 7.5 to get expected miles per kWh.
Using this well-established rule of thumb suggests that the VW 1-litre car should manage 26 miles per kWh, if converted to electric drive. An 8 kWh battery would therefore give over 200 miles range, at a cost (for the battery at least) of just $4,000.
Posted by: clett | 02 July 2008 at 09:31 AM
It's kinda like splitting hair to put 8 kwh's worth of battery in a vehicle capable of 264 mpg without even requiring battery.
This much battery capacity can be used to build up to 6 full hybrid HEV's that can result in very large fuel saving, probably ten times what this fuel-miser of a vehcle can do in its lifetime.
Let's get real, Toyota's HEV production capacity is really hampered now by shortage of batteries.
Posted by: Roger Pham | 02 July 2008 at 10:15 AM
The bigger problem is that in order to get a very low vehicle weight it had to be built from composites, materials that are not recyclable. Europe has a law mandating 95% recyclability in cars.
The Audi A2's problem was that it was built of aluminum, in order to reduce weight. Aluminum is notorious for transmitting vibration. Every road test I read complained about the A2's level of vibration. I think that's why people didn't buy it.
I think VW realizes there are too many compromises and too much cost in building a 1-liter car. The decision to go with a two-cylinder engine is a sign they're going to aim for about 2-liter consumption, is my guess. And I would bet they'll have to go back to steel to meet recycling standards.
We're going to have to start thinking about the consequences of an all-electric vehicle fleet. Considering how little attention today's drivers pay to monitoring daily fuel use (they know how much it costs them to fill up, but, in general, they don't know their mileage), cars at the side of the road or blocking driving lanes with dead batteries becoming commonplace is my prediction. Electric cars will require much more planning ahead and paying attention to charge levels, temperatures and road conditions.
Posted by: fred schumacher | 02 July 2008 at 11:52 AM
All this is great news, but even if it goes into production, we will probably never see it here in the UK. When VW released its 3L car a few years back, they(VW) became very selective about where they offered it for sale, and excluded the UK market. You would think they would sell a few million of them here, with petrol prices at £5.50($11)per gallon.
Posted by: barnacles | 02 July 2008 at 12:18 PM
I think the VW Polo Blue Motion TDI is a pretty decent alternative to the now-defunct Audi A2. Too bad it is not available in the US.
Posted by: Peter | 02 July 2008 at 12:31 PM
"Sorry sir but with in-wheel motors you can get rid of differential and break.."
Of a differential, yes - just like doggydogworld said - but you can't get rid of brakes. At least not with current tech. The greatest power generated in a car is generated when braking.
Posted by: randomdude | 02 July 2008 at 01:32 PM
PML flightlink claims to have wheel hub motors that produce enough torque on deceleration to not need mechanical brakes. If too much current is generated for the battery pack the excess current could be dumped into a simple resistor which would dissipate braking energy as heat just as in mechanical friction brakes. Or, you could put that current to use in a functional resistor: REALLY bright brake lights, LOL.
Posted by: GreenPlease | 02 July 2008 at 03:28 PM
Fred:
"Electric cars will require much more planning ahead and paying attention to charge levels, temperatures and road conditions."
All of which can reasonably be addressed with automation. The first gen of PHEVs will like other personal transport provide warnings of low energy, temperatures and even road conditions.
The problem with these lightweight vehicles is they will simply not pass most safety testing. And to stay green at all there would need to be a far broader infrastructure of biodiesel pumps.
Posted by: gr | 02 July 2008 at 03:36 PM
Relying solely on actively-controlled regenerative brakes with no mechanical "fail-safe" backup won't pass current motor vehicle safety standards. You need mechanical brakes. Might not use them much, and perhaps they could be downsized or simplified from a conventional design ... but you need a hydraulic/mechanical braking system of some sort.
Posted by: Brian P | 02 July 2008 at 04:39 PM
If I recall, PML FlighLink states that the "fail" mode of the wheel hub motors causes them to function as brakes. Basically, short of some sort of catastrophic delamination which would also compromise traditional mechanical brakes, it is impossible for them to fail.
Link: http://www.pmlflightlink.com/motors/hipa_drive.html
Posted by: GreenPlease | 02 July 2008 at 06:52 PM
I think it is fine to have the motors act as brakes, but you will still need parking brakes. I can see a small set of drum brakes in the rear wheels and in-wheel motors on the front wheels.. with no mechanical brakes in the front.. hopefully the rear brakes should be good for the life of the car since they do very little braking.
Posted by: Herm | 03 July 2008 at 01:39 AM
I talked with the guys who ran the EV program for the state of Georgia from 92 through 2007. He says that the best they ever measured in real world conditions was about 11 km/kWh for the Insight. Considering that it weighed about 3 times as much the One-Liter, then I think GreenPlease has got his calculations about right: 200Km with about 6-7 kWh worth of batteries.
What I don't understand is why everyone thinks not having a transmission gives you better range. The weight savings helps a little bit, but there is nothing magic about EV's that is different from ICE in this respect: The different gears are there because the mechanical system that drives the wheels runs more efficiently at every speed with a proper gear. If you're the manufacturer and want to save costs, that's a great story to tell people "we don't need a tranmission". But in world performance, it violates the laws of physics. You don't have to have a transmission to drive(and it saves the manufacturer money, and some amount of weight from the car) but it is not more efficient.
Posted by: DaveGreen | 03 July 2008 at 06:14 AM
A good electric motor design does not need a transmission, the windings can be reconfigured with just some electronics.. without moving parts. Of course if it is cheaper to put in a transmission then go for it.
Dont forget transmissions are expensive, very expensive, and unreliable.
Posted by: Herm | 03 July 2008 at 07:01 AM
This production version should be worth it just to see if it can pass the Euro crash test. Same for the Loremo. If a 1000 pound car can past the European test, then everything we believe about construction is wrong.
Posted by: super390 | 03 July 2008 at 07:29 AM
- DaveGreen
The electric motor can turn at 13,000 rpm for long periods without much wear. Sport bikes like the Honda CBR600RR produce 118Hp from just 600cc when they reach 13500 rpm BUT only for a few seconds at a time. You'd better change gear quickly or you may damage the engine.
Therefore the need for a gearbox is to keep the engine inside a durable range.
Perhaps you haven't given it much thought but as you accelerate away using a 6 spd, say, you are actually diluting torque at each gear change by 15%.
Compare that to the torque from an electric motor which also dilutes as you accelerate above 7000rpm but in a gradual fashion as constant power is maintained.
With the ICE you are always sliding up towards rpms for max power, each gear change then drops you back down the power curve. Your average power is about 65% of peak. On the other hand the electric motor can stay at peak power during acceleration.
For that reason we can say that a 65Hp electric motor is the equivalent of a 100Hp engine.
Those who race electric bikes with LIPO batteries disagree. They say it's even more than that. On the track a 10kw electric using a single gear reducer can perform as well as a conventional 30kw rated engine.
Of course it must also be factored in that without a gearbox the electrics are always 'online' which would give a throttle response that is second to none.
Posted by: T2 | 03 July 2008 at 11:42 AM