Engine testing shows environmental and performance benefits of hydrotreated vegetable oil as renewable diesel fuel
25 March 2014
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Comparison of power loss and fuel consumption among BD, HVO and iso-HVO. Source: Kim et al. Click to enlarge. |
Researchers in South Korea from SK Innovation and Chungbuk National University compared the engine and emissions performance of 16 different blends of petro-diesel, biodiesel (BD), hydrotreated vegetable oil (HVO, i.e., drop-in renewable diesel); and iso-HVO (isomerized-hydrotreated vegetable oil) on an engine dynamometer and chassis dynamometer with a 1.5-liter diesel engine and passenger car.
The results, reported in a paper in the journal Fuel, show that iso-HVO has much better engine performance than BD and slightly better than HVO, but slightly worse than petro-diesel. On the emissions side, iso-HVO and HVO blended diesel emit less THC and CO than BD, even though iso-HVO blended diesel emits similar level of NOx and PM to blended BD. All three kinds biofuels at 50% blend ratios showed a decrease of particle concentrations at all size ranges compared to petro-diesel.
For the study, the biodiesel (Fatty Acid Methyl Ester) consisted of a mixture of 80% palm-based methyl ester (PME) and 20% biodiesel derived from waste cooking oil—a typical blending ratio of commercial biodiesel in Korea.
HVO comprises alkanes obtained from triglycerides resulting from the hydrotreating of vegetable oils; HVO and iso-HVO have molecular components similar to that of petroleum diesel.
Very broadly, HVO entails the hydrogenation of triglycerides, which results in their breakdown into various intermediates, mainly mono-glycerides, di-glycerides, and carboxylic acids. These intermediates are then converted into alkanes by three different pathways: decarboxylation, decarbonylation (both removing a carbon atom from the initial intermediate), and hydrodeoxygenation (with no carbon removal) at the temperatures above 300–360 °C and pressure of at least 3 MPa.
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Differences of emissions and fuel efficiency among 10% blended fuels. Kim et al. Click to enlarge. |
Straight HVO shows poor low-temperature performance compared to that of petro-diesel, noted Dr. Soo-Young No of Chungbuk National University in a 2013 paper. (Dr. No is the corresponding author of the current study.) One method of avoiding the low-temperature properties of HVO is the introduction of a catalytic isomerization process. As an example, Neste Oil’s NExBTL process includes an isomerization unit for improving cold properties even down to arctic diesel fuel grades.
With higher levels of n-paraffin than biodiesel, HVO has a higher cetane number than biodiesel, which in turn has a cetane number similar to that of petroleum diesel. HVO also has a higher heating value than biodiesel; however, the heating value per volume is lower than that of conventional diesel, due to the lower density of HVO.
The 16 tested fuels included petro-diesel and 2%, 10%, 20%, 30%, 50% of BD, HVO, and iso-HVO blended diesel. Testing evaluated maximum power, fuel consumption, and emissions, especially PM and NOx.
The engine was not modified or tuned; duration of each test was 60 minutes, and all tests were conducted 3 times. The testers used the NEDC: 4 cycles of ECE15 urban driving plus 1 cycle of EUDC extra-urban driving.
Among the results were:
Power. Petro-diesel showed the highest power level; the higher the blend ratio with BD, HVO or iso-HVO, the more power decreased. On the power decrease at maximum torque conditions, BD blended diesel shows the worst power loss, while iso-HVO shows the least.
Fuel consumption. HVO blended diesel showed lower fuel consumption than BD blended diesel. HVO fuel consumption showed little variance as blending volume increased, while fuel consumption levels of BD-blended diesel increased according with the blend ratio. Iso-HVO showed a slight decrease in fuel consumption as blending ratios rose.
Emissions. All biofuel blended diesels showed a PM mass reduction compared to petro-diesel. Total particle numbers were the highest at lower loads, decreased at mid-load, and increased again at full loads.
The amount of NOx was larger at higher loads than those of other conditions, regardless of the fuel. All three biofuel-blended diesels emit much lower levels of THC than petro-diesel; HVO shows the lowest THC. HVO and iso-HVO blended diesel emit relatively lower levels of CO than petro-diesel.
Iso-HVO has better quality as fuel than BD. Iso-HVO blended diesel has higher cetane value, caloric value, and oxidation stability than BD or HVO. Iso-HVO and HVO are more environmentally friendly than BD and petro-diesel as shown emission test results.
On the engine performance aspects, iso-HVO and HVO blended diesel have better fuel efficiency and lower fuel consumption (compared by BSFC) than BD blended diesel. On the emission, iso-HVO and HVO blended diesel emit less THC and CO than BD, even though they emit similar levels of NOx and PM to BD blended diesel. … All three kinds of 50% blended biofuels showed that the decrease of particle concentrations at all size range than petro-diesel. The amount of NOx was larger at the higher loads (100% and 80%) than those of other conditions, with regardless of kinds of biofuels and the differences of blending ratios.
Consequently, iso-HVO is one of the promising alternatives of advanced biodiesels, as the results of not only engine performances but also emission test.
—Kim et al.
Resources
Duckhan Kim, Seonghwan Kim, Sehun Oh, Soo-Young No (2014) “Engine performance and emission characteristics of hydrotreated vegetable oil in light duty diesel engines,” Fuel, Volume 125, Pages 36-43 doi: 10.1016/j.fuel.2014.01.089
Soo-Young No (2013) “Application of hydrotreated vegetable oil from triglyceride based biomass to CI engines – A review,” Fuel, Volume 115, Pages 88-96 doi: 10.1016/j.fuel.2013.07.001
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