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Tokyo Tech catalyst enables lower-temperature synthesis of ammonia; energy and GHG savings

Scientists at Tokyo Institute of Technology (Tokyo Tech) have developed an improved catalyst for the synthesis of ammonia by taking the common dehydrating agent calcium hydride and adding fluoride to it. The catalyst facilitates the synthesis of ammonia at merely 50 °C, with an extremely small activation energy of 20 kJmol-1—less than half that reported for conventional catalysts, said Dr. Michikazu Hara, who led the team.

This opens doors to ammonia production with low energy consumption and reduced greenhouse gas emissions. An open-access paper on their work appears in Nature Communications.

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Spectroscopic Measurement Results and Possible Reaction Mechanism. a) Fourier Trans form Infrared (FT-IR) spectra for nitrogen adsorption on the developed fluoride-containing Ru/CaFH catalyst (top) showing weakened bond between nitrogen atoms compared with a non-modified Ru/CaH2 catalyst (lower spectrum). b) Proposed reaction mechanism using the Ru/CaFH catalyst. Credit: Nature Communications.


Ammonia is produced via the Haber-Bosch process, in which methane is first reacted with steam to produce hydrogen, and hydrogen is then reacted with nitrogen to give ammonia. The problem with this process is that as the temperature increases, the yield decreases. To continue to get a good yield, the pressure applied in the reaction chamber needs to be increased, requiring much energy.

Further, the iron-based catalysts used for the reaction are only effective above 350 °C. Maintaining such high temperatures also requires a significant amount of energy. To top it all, the yield is only 30-40%.

Fossil fuels are currently used to power the process, contributing large amounts of carbon dioxide to the atmosphere. Renewable resource alternatives, such as wind energy, have been applied, but those have not proven sustainable. To increase the yield while reducing harm to the environment, therefore, the reaction must take place at low temperatures. For this to happen, catalysts that enable the reaction at low temperatures are required.

So far, such catalysts have been elusive to scientists. Conventional catalysts lose the catalytic activity for ammonia formation from N2 and H2 gases at 100-200 °C, even if they exhibit high catalytic performance at high temperatures, the researchers said.

The catalyst is built with a solid solution of CaFH, with ruthenium (Ru) nanoparticles deposited on its surface. The addition of fluoride (F-) to calcium hydride (CaH2), a common dehydrating agent, is what makes the catalyst effective at lower temperatures and pressures. After conducting spectroscopic and computational analyses, the scientists proposed a possible mechanism by which the catalyst facilitates ammonia production.

The calcium-fluoride (Ca-F) bond is stronger than the calcium-hydrogen (Ca-H) bond. So, the presence of the Ca-F bond weakens the Ca-H bond and the Ru is able to extract H atoms from the catalyst crystal, leaving electrons in their place. The H atoms then desorb from the Ru nanoparticles as H2 gas. This occurs even at 50 °C.

The resultant charge repulsion between the trapped electrons and F- ions in the crystal lower the energy barriers for these electrons to release, thereby giving the material high electron-donating capacity. These released electrons attack the bonds between the nitrogen atoms in the N2 gas, facilitating the production of ammonia.

Resources

  • Hattori, M., Iijima, S., Nakao, T. et al. (2020) “Solid solution for catalytic ammonia synthesis from nitrogen and hydrogen gases at 50 °C.” Nat Commun doi: 10.1038/s41467-020-15868-8 https://doi.org/10.1038/s41467-020-15868-8

Comments

mahonj

Sounds interesting - ammonia might be a good way of transporting energy, especially if we can make it easily.
Bit worried about the Ruthenium catalyst - annual production of Ru is 36 tons.
However, it is used in nanoparticles, whatever that means in practice.

Engineer-Poet

This older piece about a perovskite catalyst which operates under slightly more severe conditions addresses the noble metal issue.  Regardless, the cost of ammonia manufacture looks like it's poised to drop significantly.

gryf

E-P,
What about a Spent Nuclear Fuel Pool Reactor to supply the 50 °C heat? China built something like this for district heating, but Ammonia production using a zero carbon source would be better.

Engineer-Poet

Ammonia synthesis is somewhat exothermic, so I'd expect a reactor to be able to maintain 50°C with just insulation and maybe a counterflow heat exchanger.  Mixing it up with nuclear stuff would just add complication and expense*.

A more likely synergy would be to have an electrolysis cell supply the heat to get the catalyst up to temperature, after which they share a cooling system.

* yeah, that's really funny coming from me isn't it?

gryf

Thanks, E-P

Torreya

Hey E-P,

What do you think of green Formic Acid (HCOOH) being the source of H2 for a fuel cell in electric transportation? And then there are DFAFC that directly reduce FA without the need to get out the H2 first.

Do you think this will be the holy grail for trucks and ships and airplanes?

Formic acid is equivalent to 580 bar H2 in volume.

Engineer-Poet

I have no opinion on formic acid and am down on hypedrogen in general.

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