In the BrineMine research project, researchers from Karlsruhe Institute of Technology, together with their partners, are developing strategies and methods for extracting mineral resources directly in geothermal power plants. Here, not only energy and minerals are to be extracted, but also drinking water. Important process steps have already been successfully tested in a demonstration plant.

Mineral resources from Chile are of great importance to Germany. According to statistics from the World Bank, thousands of tons of valuable minerals are imported from the South American country every year, including raw materials for lithium-ion batteries. However, their extraction causes ecological and social problems.

The use of the limited freshwater resources in northern Chile for mining regularly fuels conflicts with the local population. Northern Chile is one of the driest regions on earth, but has extensive geothermal resources. With a novel type of plant, it is not only possible to generate electricity in a climate-friendly way, but also to extract drinking water and even mineral resources at the same time.

—Professor Thomas Kohl from KIT’s Institute of Applied Geosciences (AGW)

AGW has a long history of cooperation in the field of geothermal research in Chile. Its main partner is the Centro de Excelencia en Geotermia de Los Andes (CEGA).

Part of the transdisciplinary research initiative is dedicated to the geochemical and geothermal potential of thermal wells in Chile in order to identify suitable sites. A data survey is being conducted to determine the raw materials potential with a focus on the thermal fields of the Atacama Desert.

In addition, the Fraunhofer Institute for Solar Energy Systems (ISE) is taking part in the BrineMine project by developing the plant technology for later industrial use. It is based on a novel process chain: First, heat from the geothermal brine is used for energy recovery. The cooled liquid, which has a relatively low concentration, is then pre-concentrated by reverse osmosis; at the same time, drinking water is obtained. The brine concentrate is then further concentrated by membrane distillation until it is saturated.

The thermal energy required for the entire process can be covered directly from the excess heat of the power plant process. We have already set up a demonstration plant in a geothermal power plant in the Upper Rhine Graben and successfully integrated key components into ongoing power plant operations.

—project manager Dr. Joachim Koschikowski from ISE

Most of the process steps are based on proven methods, but they have never been combined in this way. Detailed research is required, because, for example, both concentration and cooling increase the risk of silicate deposits.

Conventional strategies for silicate removal would greatly impair the extraction of the resources. Without water treatment, the technical plant components would be damaged.

—Valentin Goldberg from KIT’s AGW

The researchers found a viable solution by changing the pH value of the brine and adding divalent cations (e.g. calcium or magnesium). The silicate removal method is fast and effective and has no negative impact on raw material extraction, Goldberg says.

Before the first plants can be installed in Chile, further details about the process need to be clarified. In addition, specific models for economic operation are also being developed.

BrineMine was initiated in 2019 by Professor Thomas Kohl and Dr. Sebastian Held. The German-Chilean research consortium is coordinated by the Fraunhofer Institute for Solar Energy Systems (ISE). Other project partners besides KIT are the companies Geothermie Neubrandenburg (GTN) and SolarSpring membrane solutions in Germany as well as Fraunhofer Chile and Centro de Excelencia en Geotermia de Los Andes (CEGA) in Chile.

The Federal Ministry of Education and Research is funding the project with approximately €1.5 million. The Chilean Ministry of Energy also provides support for the project.