BASF to build additional production capacity for X3D catalyst shaping technology in Ludwigshafen
13 November 2024
BASF will invest in additional production capacity for its X3D technology, a new additive manufacturing technology for catalysts based on 3D printing. The plant will produce catalysts on an industrial scale and is expected to be operational in 2026.
The X3D technology represents a transformative leap in catalyst design and production. Catalysts produced using this technology are not only mechanically robust but also feature an open structure, which significantly reduces pressure drop across reactors and increases surface area.
These advancements translate into improved catalyst performance, helping customers to achieve greater efficiency in their plants. They can benefit from an increased reactor output, higher product quality and a lower energy consumption, contributing to the customer’s green transformation goals.
One of the key benefits of the X3D technology is its versatility. It can be applied to a wide array of catalytic materials, including both precious and non-precious metal catalysts, as well as carriers. This flexibility allows BASF to customize catalysts according to specific customer requirements by fine-tuning parameters such as infill patterns, fiber diameters, and orientations.
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