Following Zwickau, Volkswagen intends to change its plants at Emden and Hanover in Germany over to the production of electric vehicles. After Zwickau, Volkswagen is therefore establishing its second e-mobility center in Germany in Lower Saxony. At a works meeting held on Wednesday in Emden, HR Board Member Gunnar Kilian... Read more →
Toyota Motor Corporation (Toyota) has developed the what it says is the world’s first general-purpose hydrogen burner for industrial use in collaboration with Chugai Ro Co., Ltd. The burner is now in use at the forging line in Toyota’s Honsha Plant. In conventional hydrogen burners, hydrogen reacts rapidly with oxygen,... Read more →
Novelis Inc., the world leader in aluminum rolling and recycling, plans to establish a global network of Customer Solution Centers (CSCs) to accelerate collaborative innovation between Novelis and automakers for the next generation of vehicle design. Novelis will work with OEMs to determine how to maximize lightweight, high-strength aluminum to... Read more →
The BMW Group’s Dingolfing plant in Germany will supply the batteries for the all-electric MINI to be built in late 2019 in Oxford, South England. The batteries for the vehicle will come from the new battery production facility in Dingolfing; the electric motors from the neighboring BMW Group plant in... Read more →
Volkswagen Group China is beginning construction in Anting of the Group’s first factory specifically designed for the Modular Electric Drive Kit (MEB) platform. The first model that will be produced in the factory of SAIC Volkswagen will be an electric Volkswagen brand SUV in 2020. Together with the FAW-Volkswagen factory... Read more →
Audi plans to apply machine learning (ML) in series production. The software Audi has developed recognizes and marks the finest cracks in sheet metal parts— automatically, reliably and in a matter of seconds. With this project, Audi is promoting artificial intelligence at the company and revolutionizing the testing process in... Read more →
The BMW Group, Northvolt and Umicore have formed a joint technology consortium in order to work closely together on the continued development of a complete and sustainable value chain for battery cells for electrified vehicles in Europe. The chief objective is to make battery cells sustainable by establishing a closed... Read more →
Novelis, the global leader in aluminum rolling and recycling, broke ground on the expansion of its automotive aluminum manufacturing facility in Changzhou, China. The $180-million investment will double the facility’s production capacity of heat-treated aluminum sheet by 100,000 metric tons in order to better meet the growing demand for automotive... Read more →
The BMW Group and Brilliance China Automotive Holdings Ltd. (CBA) announced the early extension of the joint venture contract for BMW Brilliance Automotive (BBA) and the further deepening of the existing successful collaboration. The extended contract is valid for 22 years (from 2018 to 2040). Furthermore, the BMW Group intends... Read more →
The Volkswagen brand has introduced a new production strategy—TRANSFORM.TOGETHER—which targets a 30% increase in productivity worldwide by 2025 compared to 2018. Production is therefore making a major contribution to achieving the profitability target of over 6% for the brand. We must invest heavily in our future. Electromobility, autonomous driving, new... Read more →
The Department of Energy (DOE) announced $1.2 million in funding for four projects—two with the Vehicle Technologies Office and two with the Fuel Cell Technologies Office—under the High Performance Computing for Materials (HPC4Mtls) Program. This program aims to utilize the high performance computing (HPC) of DOE’s national laboratories to help... Read more →
The US Department of Energy (DOE) has awarded MIT associate professor of metallurgy Antoine Allanore a $1.9-million grant to run larger scale tests of a new one-step, molten electrolysis process (earlier post) to produce copper from sulfur-based minerals—the main source of copper. One of Allanore’s primary goals is to make... Read more →
BYD has completed its latest US investment, a new $5-million 100,000-square-foot warehouse for its Lancaster manufacturing plant. This is the firm’s fourth expansion of its current manufacturing campus in Los Angeles County, bringing its total investment in Lancaster facilities to more than $53 million. The new warehouse provides additional space... Read more →
A team at Shanghai Jiao Tong University (SJTU), with colleagues at Tsinghua University and Brown University, have developed a means to regain the strain-hardening ability of high-strength metals by incorporating of extrinsic nanofillers at grain boundaries. A paper on their work is published in the ACS journal NANO Letters. Grain... Read more →
With the opening of three new FAW-Volkswagen vehicle plants at three locations—in Qingdao, Foshan and Tianjin—as well as the Volkswagen FAW Platform Tianjin Branch component plant, the Volkswagen Group is strengthening its localization strategy in China. With the opening of a second vehicle production plant in Foshan, a mega plant... Read more →
A new Life Cycle Assessment (LCA) study by Ricardo for the Low Carbon Vehicle Partnership (LowCVP) across a broad range of vehicle sectors finds that the relative contribution of each vehicle life cycle stage is highly dependent on the vehicle type and powertrain technology as well as what assumptions are... Read more →
Volkswagen, in partnership with HP and GKN Powder Metallurgy, is the first automotive manufacturer using the “HP Metal Jet” process in propduction. HP Metal Jet simplifies and speeds up metallic 3D printing; productivity improves fifty times compared to other 3D printing methods, depending on the component. Volkswagen and its partners... Read more →
The US Department of Energy’s (DOE) Argonne National Laboratory announced the availability of a new manufacturing technology that simplifies the manufacture of nanomaterials in high volumes. Known as Flame Spray Pyrolysis (FSP), the technology offers significant benefits over traditional methods used to manufacture the particle-based substances that are critical to... Read more →
The partners in the NextGenAM 3D printing project—Premium AEROTEC, Daimler, and EOS—have put their first pilot plant into operation at Premium AEROTEC in Varel, northern Germany. The partners launched the project in May 2017 to develop the basis of a future system for series production using 3D printing technologies. Additive... Read more →
The US Department of Energy (DOE), in partnership with Lawrence Livermore National Laboratory, is awarding nearly $3 million to 13 projects to stimulate the use of high performance supercomputers to advance U.S. manufacturing. The US DOE national laboratories have some of the most significant high performance computing (HPC) resources available,... Read more →
Audi is now the first premium manufacturer to produce automobiles completely free of wastewater. At its site in San José Chiapa, Mexico, the company is using a new water treatment process that collects 100 percent of the wastewater produced there, purifies it and feeds large volumes of clean water back... Read more →
Teijin Limited has acquired Inapal Plasticos SA (Inapal), a leading automotive composite supplier in Portugal. The shares of Inapal will be purchased by Teijin Holdings Netherlands B.V., the Teijin Group’s holding company in the Netherlands. The acquisition was completed at the beginning of August 2018, following the satisfactory completion of... Read more →
High growth in demand for lithium batteries is spurring three-fold growth in mine production of lithium over the next four years, with 86kt of new lithium metal capacity coming on stream, according to data and analytics company GlobalData. After moderate growth in lithium supply between 2010 and 2017 of 6.4%... Read more →
FCA US has awarded the production of the power electronics module for the Jeep Wrangler PHEV (plug-in hybrid electric vehicle) to its Toledo Machining Plant. As part of the Capital Markets Day presentation in June, FCA committed to expanding its electrified propulsion systems in global architectures spanning the full range... Read more →
The US Department of Energy (DOE) has awarded nearly $3.8 million for 13 industry projects under fifth round of selections for the High Performance Computing for Manufacturing (HPC4Mfg) Program for the HPC4Mfg Program, led by Lawrence Livermore National Laboratory (LLNL) and its partners Lawrence Berkeley National Laboratory (LBNL) and Oak... Read more →
The federal Clean Air Act and associated environmental regulations have driven steep declines in air pollution emissions over the past several decades, even as US manufacturers increased production, according to a study by two University of California, Berkeley, economists. The study, forthcoming in the American Economic Review, found that polluting... Read more →
Automakers and their suppliers, like manufacturers in many other industries, have been exploring the potential of digital manufacturing strategies to increase productivity, profitability and decision-making. Audi, for example, just last week announced plans with Ericsson to pilot the use of 5G as a future-proof enabling communication technology for such Industry... Read more →
Daimler has joined the Responsible Cobalt Initiative, the Responsible Mineral Initiative, the Responsible Steel Initiative and the Aluminum Stewardship Initiative. Joining the four initiatives takes a product’s entire life cycle into account—from development, via procurement and production to recycling. As part of the offensive for a sustainable raw material supply... Read more →
A new analysis of the cost of current (2017) direct hydrogen fuel cell vehicles by a team from the Department of Energy, Argonne National Laboratory and Strategic Analysis found the lowest estimated system cost to date for high annual production rates. The highest volume predictions, for 100,000 and 500,000 units... Read more →
Audi and Ericsson plan to pioneer the use of 5G technology for automotive production. At Audi’s headquarters in Ingolstadt, Germany, the two companies agreed on a range of activities exploring the potential of 5G as a future-proof communication technology that can meet the high demands of automotive production. Audi and... Read more →
Novelis Inc., the leading producer of flat-rolled aluminum products and the world’s largest recycler of aluminum, has signed a definitive agreement to acquire Aleris Corporation, a global supplier of aerospace and automotive rolled aluminum products, for approximately $2.6 billion including the assumption of debt. Aleris has been an important supplier... Read more →
BMW Group has introduced computer tomography (CT) into prototype development, production and analysis—a first in the automotive industry. With this technology, the full range of vehicles, from MINI to Rolls-Royce, can now be quality-controlled even in the early stages of development. Scans are performed by four robots which move around... Read more →
Volkswagen’s main plant in Wolfsburg has won the Automotive Lean Production Award for the first time. Series production at Wolfsburg began in 1945; since then, more than 45 million vehicles have rolled off its lines. The plant currently produces up to 3,500 units of the Golf, Golf Sportsvan, Touran and... Read more →
Automobile modular architectures—for example, TNGA of Toyota, and MQB, MLB and MEB of the Volkswagen Group—hav become a major trend in the auto industry. Modular technology has become an important criterion for evaluating whether an automobile company is combining global R&D technology and market layout with a cost-effective manufacturing approach.... Read more →
BYD opened a 24 GWh power battery factory in Western China’s Qinghai province; the company is preparing to increase its total production capacity to 60 GWh by 2020. Power battery factory in Western China’s Qinghai province. The factory—equivalent to the size of 140 football fields—will be the largest in the... Read more →
Silicon Valley-based venture capital firm Toyota AI Ventures launched a global “call for innovation” in partnership with the Toyota Research Institute (TRI). Designed to spur entrepreneurial innovation by identifying key technology gaps, the initiative uses a call-and-response approach to offer promising startups the opportunity to secure from $500,000 to $2... Read more →
The Volkswagen Group is expanding its successful business relationships in China with a particular focus on e-mobility. As part of the 5th German-Chinese government consultations, the Volkswagen Group China signed letters of intent with a long-time joint-venture partner, the FAW Group, and with the China Intelligent and Connected Vehicles (Beijing)... Read more →
The Chinese EV battery manufacturer Contemporary Amperex Technology Ltd. (CATL) is building its first plant outside of China in Thuringia, Germany. The focus of the 14 GWh plant is on the automated production and intelligent production of batteries. CATL develops battery systems for global customers in EV, HEV and PHEV... Read more →
Roskill Information Services forecasts that the lithium industry will need to add nearly 100kt of new lithium carbonate equivalent (LCE) production per year by 2027 to keep up with demand driven by the global transition to electric vehicles. Global lithium resources have increased significantly over recent years, driven by a... Read more →
Ford Motor Company has met its goal to reduce manufacturing CO2 emissions eight years ahead of schedule. The goal, set in 2010, aimed to reduce the company’s global carbon dioxide emissions from manufacturing operations by 30% per vehicle produced by 2025. As described in its 19th annual Sustainability Report, Ford... Read more →
The Chinese start-up Byton, which is developing fully networked and highly automated electric vehicles (earlier post) has commissioned Dürr to construct a complete paint shop. Distinguishing features are a 20% reduction in the facility’s physical footprint and the use of pioneering technologies such as the EcoInCure oven—which is highly suited... Read more →
Through the completion of the Foshan Plant Phase II, Volkswagen Group’s Foshan production site’s capacity will double from 300,000 to 600,000 cars annually. The first SUV-model of the Volkswagen brand built by FAW-Volkswagen—the T-Roc—successfully rolled off the line in April this year. Together with the Audi Q2L, which will also... Read more →
The new Advanced Metal Processing Center (AMPC) has opened at Brunel University London. The new center provides a boost for manufacturers to work with Brunel on large-scale research and development activity, enabling innovations such as novel structures for lightweight car parts to make the leap from the lab to full-scale... Read more →
Nissan Motor Co., Ltd. will build more models using a new type of super high formability (SHF) steel that combines high tensile strength with a previously unachievable degree of formability, resulting in lighter vehicles that can help lower emissions while protecting occupants. (Earlier post.) Nissan is the world’s first carmaker... Read more →
Magna intends to form two new joint ventures with Beijing Electric Vehicle Co. Ltd (BJEV)—a subsidiary of the BAIC Group for electric cars—for the engineering and complete vehicle manufacturing of electric vehicles. Over the coming months, Magna and BJEV will work with authorities to implement legally binding joint-venture agreements which... Read more →
Leading steel and mining company ArcelorMittal has begun construction of new premises at its site in Ghent, Belgium, to house a new installation which will convert carbon-containing gas from its blast furnaces into bioethanol. The technology in the gas conversion process, which utilizes microbes that feed on carbon monoxide to... Read more →
Mercedes-Benz Cars is starting construction of its first “Full-Flex Plant“ in Kecskemét, Hungary, about 90 km in the south of Budapest. Overall, the company is investing €1 billion in the new car plant and creating more than 2,500 jobs. The first global “Full-Flex Plant” of Mercedes-Benz Cars is based on... Read more →
The Volkswagen brand has launched a program—the “Future Electronic Engineer Program” (FEEP)—to train 100 young engineers and skilled workers throughout the world as top production experts in e-mobility. The first participants to complete the three-year program will support the run-up phase of the I.D. family, the new generation of full-electric... Read more →
The US Department of Energy’s (DOE’s) Clean Energy Smart Manufacturing Innovation Institute (CESMII) will award nearly $10 million for ten projects to help advance its goals and enable US manufacturers to develop and implement innovations that will advance U.S. manufacturing competitiveness, sustainability, and innovation. Launched in 2016, CESMII focuses on... Read more →
Siemens and Northvolt, a company working to build a European Li-ion gigafactory with 32 GWh of battery capacity (earlier post), are partnering for the development of best-in-class technology to produce high-quality lithium-ion batteries. The partnership, which will be supported by Siemens through an investment of €10 million (US$11.7 million); after... Read more →